Ikesi Lempumelelo Yokulinganisa Embonini Yokufaka Amapayipi: Isixazululo Esizenzakalelayo Sokufakwa Kwezingxenyekazi Zezingxenyekazi Ze-PPR Elbow Pipe & Nezicucu Ezisikiwe

Esimeni sokuncintisana somkhakha wokufaka amapayipi, sijabule kakhulu ukwabelana ngenye impumelelo eyingqopha-mlando—isixazululo sokuzenzakalela esenziwe ngendlela evumelana nesiguquli segeyimu kwelinye lamaklayenti ethu okulinganisa, esidizayinelwe ngokukhethekile ukufakwa kwehardware yamapayipi endololwane ye-PPR kanye nokucutshungulwa kwezilaphu ezisikiwe. Lesi sixazululo asithuthukisanga nje kuphela ukugeleza komsebenzi wokukhiqiza kweklayenti kodwa futhi silethe izinzuzo ezilinganisekayo ezichaza kabusha izindinganiso zokusebenza emkhakheni.Isixazululo esizenzakalelayo se-PPR Elbow Pipe Hardware Insert & Trimmed Scrap

Tisixazululo sakhe esisezingeni eliphezulu siyazungezas cishe ezimbiliizingxenye zangokwezifiso eziyinhloko: iuhlobo oluvulekile lwekhanda lenkunziingalo yerobhothi yakhelwe ukuhambisana okuphezulu (esekela ukucaciswa kwepayipi lendololwane le-8-20mm PPR, emboza ngaphezu kwama-90% amamodeli womkhiqizo ojwayelekile weklayenti) kanyengokwezifiso isiphetho irobhothiithuluzi lengaloyakhelwe ukunemba (ukunemba kokuma ngaphakathi ±0.2mm, iqinisekisa ukungaboni ngaso linye okuyiziro ekushumekeni kwehadiwe). Ndawonye, ​​banqamula imikhawulo yokukhiqiza ngokuvumela16-cavity automation ngokusika ipayipi lendololwane le-PPR—lokhu kusho ukuthi isistimu ingacubungula amapayipi endololwane ayi-16 PPR emjikelezweni owodwa wokukhiqiza, uma kuqhathaniswa nezingcezu ezi-2-3 kuphela ngomjikelezo ngamunye ngokusethwa kwangaphambili kwekhasimende okuzenzakalelayo, okumakaUkukhuphuka okungu-700% kokuphumayo komjikelezo weyunithi. Yini eyenza lesi sixazululo siphelele futhi sisebenziseke? Ihlanganisa izinyathelo ezintathu ezibalulekile zokukhiqiza ngaphandle komthungo, isixhumanisi ngasinye siletha ukuthuthukiswa kokusebenza okubambekayo:

  1. Ukufakwa kwe-Robotic Hardware: Isiphetho serobhothi esenziwe ngezifiso i-EOAT iqinisekisa ukushumeka okunembile nokuzinzile kwehadiwe kumapayipi endololwane we-PPR. Ngaphambi kokuzenzakalela, ukufakwa ngesandla kuholele esilinganisweni sesici esingu-3.2% ngenxa yephutha lomuntu; manje, izinga lokukhubazeka liye lehla kakhulu0.15%, kuyilapho isivinini sokufaka sikhuphuke sisuka ezingxenyeni ezingu-12 ngomzuzu (manual) kuya48 izingcezu ngomzuzu(okuzenzakalelayo).
  2. Hardware Ukondla Automation: Uhlelo lufakwe ugqoko oluhlakaniphile lokudlidliza olungabamba izingcezu zezingxenyekazi zekhompuyutha ezingafika ku-5,000 ngesikhathi esisodwa, okuqeda isidingo sokugcwaliswa kwempahla ngesandla njalo ngemizuzu engama-30. Igcina isivinini sokudla esiqhubekayo se60 izingcezu ngomzuzu, ukufanisa isigqi sokufaka irobhothi ngokuphelele futhi kunciphisa udoti wezinto ezibonakalayo obangelwa ukuphatha mathupha kusuka ku-2.1% kuye0.3%.
  3. Ukubuyiswa Kwengxenye Yerobhothi Nokusikwa Kwezicucu: Ngemva kwenqubo yokubumba, irobhothi alitholi nje kuphela amapayipi endololwane e-PPR aqediwe kodwa futhi liphungula izinsalela ezisele ngesikhathi esisodwa. Lesi sinyathelo esisebenza kabili sehlisa ingqikithi yesikhathi sokucubungula ucezu ngalunye ukusuka kumasekhondi angu-15 (ukubuyisa ngesandla + ukusika okuhlukile) ukuze4 imizuzwana (ukusebenza okuzenzakalelayo okuhlanganisiwe). Ngokuhamba kwamahora angu-8, lokhu kusindisaAmahora okusebenza angu-128 ngenyangaokweklayenti.

Okwamanje, lesi sixazululo sokuzenzakalela sisetshenziswe ngokugcwele efekthri yeklayenti izinyanga ezi-3, sisebenza ngesitebele.Imishini ikhuphuke ngo-98.5%. isikhathi(ngaphandle kokulungisa okuhleliwe). Iguqule ngempumelelo imodi yokukhiqiza yekhasimende: inani labasebenzi elidingekayo kulayini wokukhiqiza indololwane we-PPR lehlile lisuka ku-8 laya ku-2 (libhekene nokuqondisa nokunakekela kuphela), kuyilapho okukhishwayo kwansuku zonke kweqe kusuka ezingxenyeni eziyi-1,800 kuya ku-2.12,600 izingcezu-aUkunyuka okungu-600% kumthamo wokukhiqiza wansuku zonke.

Kubakhiqizi bokufaka amapayipi abafuna ukuthuthukisa i-automation, leli cala libeka ibhentshimakhi ecacile nechazekayo enemiphumela elinganisekayo.

#PPRFittingAutomation #PipeFittingIndustrySolution #IndustrialAutomationCase #SmartManufacturingForPipes #CustomAutomationEquipment

 


Isikhathi sokuthumela: Oct-22-2025