Mlandu Wopambana wa Benchmark Pamakampani Okometsera Mapaipi: Njira Yokhazikika ya PPR Elbow Pipe Hardware Insert & Trimmed Scrap

Pampikisano wamakampani opanga mapaipi, ndife okondwa kugawana nawo chinthu chinanso chofunikira kwambiri - njira yopangira makina opangidwa mwaluso yomwe yasintha masewera kwa m'modzi mwamakasitomala athu ofananira, omwe adapangidwa makamaka kuti alowetse zida za zida za PPR za chigongono ndikukonza zinyalala. Yankholi silinangowonjezera kukhathamiritsa kwa ntchito ya kasitomala komanso kubweretsa phindu loyezeka lomwe limafotokozeranso momwe magwiridwe antchito amagwirira ntchito.Utomated Solution ya PPR Elbow Pipe Hardware Insert & Trimmed Scrap

Tchivundikiro chake chokhazikika chimazunguliras kuzungulira ziwiricore custom components: anmutu wa ng'ombe wotsegukamkono wa robot opangidwa kuti azigwirizana kwambiri (zothandizira 8-20mm PPR machulukidwe a chitoliro, ophimba 90% yamitundu yayikulu yamakasitomala) ndimakonda robotic mapetochida chamkonoyomangidwa kuti ikhale yolondola (kuyika bwino mkati mwa ± 0.2mm, kuwonetsetsa kuti zero zolakwika pakuyika kwa hardware). Pamodzi, amadutsa malire achikhalidwe pothandizira16-cavity automation pakukonza chigongono cha PPR - izi zikutanthauza kuti makina amatha kukonza mapaipi 16 a PPR pakupanga kamodzi kokha, poyerekeza ndi zidutswa 2-3 zokha pamkombero ndi kukhazikitsidwa kwapambuyo kwa kasitomala, komwe kumayika chizindikiroKuwonjezeka kwa 700% pazotulutsa zozungulira ma unit. Nchiyani chimapangitsa yankho ili kukhala lomveka komanso lothandiza? Imaphatikiza masitepe atatu ofunikira opangira mosasunthika, ulalo uliwonse umapereka kusintha kowoneka bwino:

  1. Kuyika kwa Robotic Hardware: Mapeto a robotic EOAT amatsimikizira kuyika kolondola komanso kokhazikika kwa hardware mu mapaipi a PPR. Asanayambe kupanga, kuyika pamanja kunapangitsa kuti pakhale chilema cha 3.2% chifukwa cha zolakwika zaumunthu; tsopano, chilema chiwongola dzanja chatsika kwambiri0.15%, pamene liwiro loyikapo lakwera kuchokera ku zidutswa 12 pamphindi (pamanja) mpaka48 zidutswa pa mphindi(zokha).
  2. Hardware Feeding Automation: Dongosololi lili ndi thireyi yodyetsera yanzeru yomwe imatha kusunga zidutswa 5,000 nthawi imodzi, ndikuchotsa kufunika kowonjezeranso zinthu pamanja mphindi 30 zilizonse. Iwo amakhala mosalekeza kudya liwiro la60 zidutswa pa mphindi, kufananiza kayimbidwe ka maloboti mwangwiro ndikuchepetsa zinyalala zakuthupi zomwe zimachitika chifukwa chogwira ntchito pamanja kuchokera ku 2.1% mpaka0.3%.
  3. Kubweza Gawo la Robotic & Kudula Zing'onozing'ono: Pambuyo poumba, lobotiyo sikuti imangotenga mapaipi omalizidwa a PPR a m'gongolero koma imachepetsanso zotsalirazo nthawi imodzi. Gawo la magawo awiriwa limachepetsa nthawi yonse yokonza chidutswa chilichonse kuchokera pa masekondi 15 (kubweza pamanja + kudula kosiyana) mpaka4 masekondi (Integrated automated operation). Pakusintha kwa maola 8, izi zimapulumutsa128 maola ogwira ntchito pamwezikwa kasitomala.

Pakadali pano, njira yodzipangira yokhayi yakhala ikugwiritsidwa ntchito mufakitale ya kasitomala kwa miyezi itatu, ikugwira ntchito ndi khola.98.5% zida zakwera nthawi(kupatula kukonza kwadongosolo). Zasintha bwino momwe kasitomala amapangira: kuchuluka kwa ogwira ntchito omwe amafunikira pamzere wopangira zigongono wa PPR watsika kuchokera pa 8 mpaka 2 (oyang'anira ndi kukonza okha), pomwe zotuluka zatsiku ndi tsiku zidalumpha kuchokera ku zidutswa za 1,800 mpaka 2.12,600 zidutswa-aKuwonjezeka kwa 600% pakupanga tsiku lililonse.

Kwa opanga zoyika mapaipi omwe akufuna kukweza makinawo, mlanduwu umayika chizindikiro chomveka bwino komanso chomveka chokhala ndi zotsatira zokhoza kuwerengeka.

#PPRFittingAutomation #PipeFittingIndustrySolution #IndustrialAutomationCase #SmartManufacturingForPipes #CustomAutomationEquipment

 


Nthawi yotumiza: Oct-22-2025