Kev Ua Haujlwm Zoo Tshaj Plaws hauv Kev Lag Luam Yeeb Nkab Kev Lag Luam: Kev Siv Hluav Taws Xob rau PPR Lub Luj Tshib Yeeb Nkab Kho vajtse Ntxig & Trimmed Scrap

Nyob rau hauv kev sib tw toj roob hauv pes ntawm cov yeeb nkab haum kev lag luam, peb zoo siab los qhia lwm qhov tseem ceeb ntawm kev ua tiav-kev tsim kho automation kev daws teeb meem uas tau dhau los ua kev ua si-hloov rau ib qho ntawm peb cov neeg siv khoom, tshwj xeeb yog tsim los rau PPR lub luj tshib yeeb nkab kho vajtse inserts thiab trimmed scrap processing. Qhov kev daws teeb meem no tsis tsuas yog ua kom zoo rau cov neeg siv khoom tsim khoom ua haujlwm nkaus xwb tab sis kuj tau xa cov txiaj ntsig kev ntsuas tau zoo uas rov txhais cov qauv kev ua haujlwm hauv kev lag luam.utomated tov rau PPR Luj Tshib Yeeb Nkab Kho vajtse Ntxig & Trimmed Scrap

Tnws txoj kev daws teeb meem revolves ib obcore custom components: ibqhib hom bullheadneeg hlau caj npab engineered rau siab compatibility (txhawb 8-20mm PPR luj tshib yeeb nkab specifications, npog ntau tshaj 90% ntawm tus neeg siv khoom cov qauv khoom tseem ceeb) thiab ibcustomized robotic kawgarm toolua rau precision (qhov chaw raug nyob rau hauv ± 0.2mm, xyuas kom xoom misalignment hauv kho vajtse embedding). Ua ke, lawv rhuav tshem cov kev txwv ntau lawm los ntawm kev ua haujlwm16-kab noj hniav automation rau PPR luj tshib yeeb nkab ntxig trimming - qhov no txhais tau hais tias lub kaw lus tuaj yeem ua 16 PPR lub luj tshib kav hauv ib lub voj voog ntau lawm, piv rau 2-3 daim ib lub voj voog nrog tus neeg siv khoom qhov kev teeb tsa semi-automated, kos ib700% nce nyob rau hauv unit-cycle output. Dab tsi ua rau qhov kev daws teeb meem no nthuav dav thiab siv tau? Nws koom ua ke peb cov kauj ruam tseem ceeb ntau lawm seamlessly, nrog rau txhua qhov txuas xa cov kev txhim kho kev ua tau zoo:

  1. Robotic Hardware Insertion: Kev kho neeg hlau kawg EOAT ua kom muaj tseeb thiab ruaj khov ntawm cov khoom siv rau hauv PPR lub luj tshib kav. Ua ntej automation, phau ntawv ntxig coj mus rau 3.2% qhov tsis xws luag vim tib neeg yuam kev; tam sim no, tus nqi tsis xws luag tau poob rau0.15%, thaum lub qhov ntxig ceev tau nce los ntawm 12 daim ib feeb (phau ntawv) mus rau48 pieces ib feeb(automated).
  2. Hardware Pub Automation: Lub kaw lus tau nruab nrog lub tshuab ua kom muaj kev vibration uas muaj peev xwm tuav tau txog li 5,000 cov khoom kho vajtse ib zaug, tshem tawm qhov xav tau ntawm cov khoom siv phau ntawv ntxiv txhua 30 feeb. Nws tuav ib tug nruam noj ceev ntawm60 pieces ib feeb, sib piv cov neeg hlau ntxig ntxig zoo kawg nkaus thiab txo cov khoom pov tseg los ntawm kev tuav ntawm 2.1% mus rau0.3%.
  3. Robotic Part Retrieval & Scrap Trimming: Tom qab cov txheej txheem molding, tus neeg hlau tsis yog tsuas yog khaws cov kav dej PPR lub luj tshib nkaus xwb tab sis kuj txo cov seem seem hauv ib qho mus. Cov kauj ruam ua haujlwm thib ob no txo ​​qis tag nrho cov sijhawm ua haujlwm ib thooj los ntawm 15 vib nas this (manual retrieval + cais trimming) rau4 vib nas this (integrated automated ua haujlwm). Tshaj li 8 teev ua haujlwm, qhov no txuag tau128 teev ua haujlwm ntawm kev ua haujlwm hauv ib hlisrau tus neeg siv khoom.

Tam sim no, qhov kev daws teeb meem automation no tau siv tag nrho hauv cov neeg siv khoom lub Hoobkas rau 3 lub hlis, ua haujlwm nrog kev ruaj khov.98.5% khoom siv nce sij hawm(tsis suav nrog kev tu ncua sijhawm). Nws tau ua tiav kev hloov pauv ntawm tus neeg siv khoom hom: tus naj npawb ntawm cov neeg ua haujlwm xav tau rau PPR lub luj tshib cov kab ntau lawm tau txo los ntawm 8 mus rau 2 (lub luag haujlwm rau kev saib xyuas thiab kev saib xyuas nkaus xwb), thaum cov zis txhua hnub tau dhia ntawm 1,800 daim mus rau12,600 pcs-a600% nce nyob rau hauv txhua hnub muaj peev xwm ntau lawm.

Rau cov yeeb nkab haum cov tuam txhab nrhiav kev txhim kho automation, rooj plaub no tau teeb tsa qhov tseeb thiab nthuav dav nrog cov txiaj ntsig tau.

#PPRFittingAutomation #PipeFittingIndustrySolution #IndustrialAutomationCase #SmartManufacturingForPipes #CustomAutomationEquipment

 


Post lub sij hawm: Oct-22-2025