A Benchmark Success Case muPipe Fitting Industry: Automated Solution yePPR Elbow Pipe Hardware Insets & Trimmed Scrap.

Munzvimbo yemakwikwi eindasitiri yepombi yekukodzera, isu tinofara kugovera chimwe chiitiko chakakosha-yakagadzirirwa-yakagadzirwa otomatiki mhinduro yave shanduko yemutambo kune mumwe wevatengi vedu benchmark, yakanyatsogadzirirwa PPR elbow pombi hardware inoisa uye yakatemwa zvimedu zvekugadzirisa. Mhinduro iyi haina kungogonesa kugadzirwa kwemutengi basa-kufambiswa asi zvakare yaunza mibairo inoyerwa inotsanangura zvakare maitiro ekushanda muchikamu.utomated Solution yePPR Elbow Pipe Hardware Insets & Trimmed Scrap

Tmhinduro yake yekucheka-kumucheto inotendereras kumativi maviricore custom components: anvhura-mhando yebhuru musororobhoti ruoko yakagadzirirwa kuenderana kwepamusoro (inotsigira 8-20mm PPR mugokora pombi, inovhara pamusoro pe90% yemhando dzechigadzirwa chemutengi) uye acustomized robhoti kuperamudziyo weruokoyakavakirwa kunyatso (kumisa kurongeka mukati ± 0.2mm, kuve nechokwadi che zero kusarongeka mukumisikidza Hardware). Pamwe chete, vanotyora miganho yechinyakare yekugadzira nekugonesa16-cavity otomatiki yePPR mugokora pombi isa kucheka-izvi zvinoreva kuti sisitimu inogona kugadzirisa 16 PPR mapaipi egokora muchikamu chimwe chete chekugadzira, zvichienzaniswa nezvikamu zviviri-zvitatu chete pakutenderera nemutengi wekare semi-otomatiki setup, inomaka700% kuwedzera kweyuniti-kutenderera kubuda. Chii chinoita kuti mhinduro iyi ive yakazara uye inoshanda? Iyo inosanganisa matanho matatu akakosha ekugadzira zvisina musono, nechero link inoburitsa zvinobatika mashandiro ekuvandudza:

  1. Robotic Hardware Insertion: Iyo yakagadziridzwa robhoti yekupedzisira EOAT inova nechokwadi chekumisikidza uye kugadzikana kwehardware muPPR elbow pombi. Pamberi pe otomatiki, kuiswa kwemanyorerwo kwakatungamira kune 3.2% chirema chechiyero nekuda kwekukanganisa kwevanhu; ikozvino, kuremara mwero wakaderera kusvika0.15%, nepo kukurumidza kuisa kwasimuka kubva pazvidimbu gumi nemaviri paminiti (manual) kusvika48 zvidimbu paminiti(otomatiki).
  2. Hardware Feeding Automation: Iyo sisitimu yakashongedzerwa nehungwaru yekudyisa tireyi inogona kubata kusvika zviuru zvishanu zvimedu zvehardware panguva imwe chete, kubvisa kudiwa kwekudzoserwa kwezvinhu zvemawoko maminetsi makumi matatu ega ega. Inochengetedza kukurumidza kwekudya kwekudya kwe60 zvidimbu paminiti, kuenzanisa iyo robhoti yekuisa rhythm zvakakwana uye kuderedza tsvina yemidziyo inokonzerwa nemaoko ekubata kubva 2.1% kusvika0.3%.
  3. Robhoti Chikamu Kudzosa & Zvikuru Kuchekwa: Mushure mekugadzira, iro robhoti haringotore mapaipi akapera ePPR egorofu asiwo anocheka zvakasara zvakawandisa mune imwe chete. Iyi mbiri-yekuita nhanho inocheka pasi iyo yakazara yekugadzirisa nguva pachidimbu kubva pamasekondi gumi nemashanu (kudzoreredza nemaoko + kupatsanura kucheka) kusvika4 seconds (yakabatanidzwa otomatiki mashandiro). Kupfuura 8-awa shift, izvi zvinoponesa128 maawa ekushanda ekushanda pamwedzikumutengi.

Parizvino, iyi otomatiki mhinduro yakaiswa zvizere mufekitori yemutengi kwemwedzi mitatu, ichishanda nechigadziko.98.5% midziyo kumusoro nguva(kunze kwekugadzirisa kwakarongwa). Yakabudirira kushandura nzira yekugadzira yemutengi: huwandu hwevashandi hunodiwa paPPR gokora rekugadzira mutsara hwadzikira kubva pa8 kusvika pa2 (inotarisirwa kutarisira uye kugadzirisa chete), nepo kubuda kwezuva nezuva kwasvetuka kubva 1,800 zvidimbu kuenda.12,600 zvidimbu-a600% kuwedzera kwesimba rekugadzira zuva nezuva.

Kune vanogadzira pombi inokwana vari kutsvaga kukwidziridza otomatiki, iyi kesi inoisa yakajeka uye inotsanangurwa bhenji ine mhedzisiro inogoneka.

#PPRFittingAutomation #PipeFittingIndustrySolution #IndustrialAutomationCase #SmartManufacturingForPipes #CustomAutomationEquipment

 


Nguva yekutumira: Oct-22-2025