Imeko yeMpumelelo yeBenchmark kuShishino lokuFakelwa kwemibhobho: Isisombululo esizihambelayo sePPR iElbow Pipe Hardware Insert & Trimmed Scrap

Kumhlaba okhuphisanayo weshishini lokulinganisa umbhobho, siyavuya ukwabelana ngenye impumelelo-isisombululo esizenzekelayo esenziwe ngokufanelekileyo esiye satshintsha umdlalo omnye wabathengi bethu be-benchmark, eyenzelwe ngokukodwa i-PPR ye-elbow elbow efakwe kwi-hardware kunye nokucutshungulwa kwe-scrap processing. Esi sisombululo asenzanga kuphela ukuhamba komsebenzi wemveliso yomthengi kodwa sinikezele neenzuzo ezinokulinganiswa ezichaza imigangatho yokusebenza kwicandelo.Isisombululo esizenzekelayo sePPR iElbow Pipe Hardware Insert & Trimmed Scrap

Tisisombululo sakhe sokusika siyajikelezas malunga nesibiniamacandelo esiko angundoqo: anIntloko yenkunzi yenkomo evulekileyoingalo yerobhothi yenzelwe ukuhambelana okuphezulu (ixhasa i-8-20mm ye-PPR yengqiniba yenkcukacha zemibhobho, egubungela ngaphezulu kwe-90% yeemodeli zemveliso eziqhelekileyo zomthengi) kunyeisiphelo serobhothi esilungiselelweyoisixhobo sengaloyakhelwe ukuchaneka (indawo echanekileyo phakathi kwe-±0.2mm, iqinisekisa ukungahambi kakuhle kwe-zero kwi-hardware embedding). Bebonke, bophula imida yemveli yemveliso ngokuvumelaI-automation ye-16-cavity ye PPR engqinibeni yokufaka ukucheba umbhobho-oku kuthetha ukuba inkqubo inokuqhuba imibhobho ye-16 ye-PPR yengqiniba kumjikelo omnye wemveliso, xa kuthelekiswa neziqwenga ezi-2-3 kumjikelo ngamnye kunye neseto yangaphambili yomthengi ezenzekelayo, ephawulaUkunyuka kwe-700% kwimveliso yomjikelo weyunithi. Yintoni eyenza esi sicombululo sibe sibanzi kwaye sisebenziseke? Idibanisa amanyathelo amathathu emveliso angundoqo ngaphandle komthungo, kunye nekhonkco ngalinye lihambisa ukuphuculwa kokusebenza okubonakalayo:

  1. Ukufakwa kwezixhobo zeRobhothi: Isiphelo se-robotic esilungiselelwe i-EOAT siqinisekisa ukubethelwa ngokuchanekileyo kunye nokuzinza kwe-hardware kwimibhobho ye-elbow ye-PPR. Ngaphambi kokuzenzekelayo, ukufakwa ngesandla kukhokelela kwi-3.2% yezinga lesiphene ngenxa yephutha lomntu; ngoku, izinga lesiphene liye lehla ukuya0.15%, ngelixa isantya sofakelo sivukile ukusuka kumaqhekeza angama-12 ngomzuzu (manual) ukuyaIziqwenga ezingama-48 ngomzuzu(ozenzekelayo).
  2. Hardware Ukutya Automation: Inkqubo ixhotyiswe ngetreyi yokutya eshukumayo ekrelekrele enokubamba ukuya kuthi ga kwi-5,000 yezixhobo zehardware ngaxeshanye, ishenxise imfuneko yokuzaliswa kwezinto ngesandla rhoqo ngemizuzu engama-30. Igcina isantya sokutya esiqhubekayo seIziqwenga ezingama-60 ngomzuzu, ukuhambelana nesingqi sokufakela i-robotic ngokugqibeleleyo kunye nokunciphisa inkunkuma yezinto eziphathekayo ezibangelwa ukuphathwa ngesandla ukusuka kwi-2.1% ukuya0.3%.
  3. Ukubuyiswa kweNxalenye yeRobhothi kunye nokuNcitshiswa kweSilaphu: Emva kwenkqubo yokubumba, irobhothi ayibuyiseli kuphela imibhobho yengqiniba yePPR egqityiweyo kodwa iphinda inqumle i-scrap engaphezulu ngexesha elinye. Eli nyathelo lisebenza kabini licutha ixesha elipheleleyo lokusetyenzwa kweqhekeza ngalinye ukusuka kwimizuzwana eyi-15 (ukufumana ngesandla + ukucheba okwahlukileyo) ukuyaImizuzwana emi-4 (ukusebenza okuzenzekelayo okudibeneyo). Ngaphezulu kweshifti yeeyure ezisi-8, oku kongaIiyure zokusebenza ezili-128 ngenyangakumxhasi.

Okwangoku, esi sisombululo esizenzekelayo sisetyenziswe ngokupheleleyo kumzi mveliso womthengi kangangeenyanga ezi-3, sisebenza ngesizinda.98.5% izixhobo phezulu ixesha(kungabandakanywa ulondolozo olucwangcisiweyo). Iguqule ngempumelelo imo yemveliso yomxhasi: inani labasebenzi elifunekayo kumgca wokuvelisa i-PPR lehlile ukusuka kwi-8 ukuya kwi-2 (inoxanduva lokujongana nokugcinwa kuphela), ngelixa imveliso yemihla ngemihla iye yatsiba ukusuka kwi-1,800 iziqwenga ukuya.12,600 amaqhekeza-aUkunyuka kwe-600% kumthamo wemveliso yemihla ngemihla.

Kubenzi bokufakela umbhobho abafuna ukuphucula i-automation, le meko ibeka ibhentshi ecacileyo kunye necacileyo kunye neziphumo ezinokulinganiswa.

#PPRFittingAutomation #PipeFittingIndustrySolution #IndustrialAutomationCase #SmartManufacturingForPipes #CustomAutomationEquipment

 


Ixesha lokuposa: Oct-22-2025