Menene ke sanya injin granulator na filastik ban da juzu'in filastik?

Menene ke sanya injin granulator na filastik ban da juzu'in filastik?

Sharar robobi na ci gaba da girma, inda aka samar da kusan tan miliyan 400 a duniya a shekarar 2022. Kashi 9% ne kawai ake sake yin fa'ida, kamar yadda aka nuna a kasa.Taswirar mashaya kwatankwacin shara, ƙonawa, sake yin amfani da su, da rashin sarrafa adadin sharar filastik a duk faɗin duniya
Zaɓi tsakanin aFilastik Granulator Machinekuma aFilastik Shredderya canza yaddaInjin sake amfani da Filastikaiki.

  • Granulatoryana yin ƙanana, guda ɗaya don sauƙin sake amfani da su.
  • Filastik Shredder yana sarrafa tarkace da kayan tauri.
    Zaɓan injin da ya dace yana haɓaka aiki.
Ƙididdiga / Yanki Darajar / Bayani
Ƙirƙirar sharar filastik ta duniya ~ 400 ton miliyan a 2022
Ƙimar sake amfani da duniya Kimanin kashi 9% (tabbas)
Yawan sake amfani da Amurka 5% sake yin fa'ida, 76% cike da ƙasa, 12% ƙonewa, 4% rashin kulawa
Yawan ƙonewa na Japan 70%, sharar gida 8%, sake amfani da ~ 20%

Key Takeaways

  • Filastik shreddersrushe manyan sharar robobi masu tauri zuwa manyan gungu, yana mai da su manufa don sarrafa manya ko gauraye kayan a farkon sake yin amfani da su.
  • Filastik granulatorinjuna suna yanka robobi zuwa kanana, granules iri ɗaya, cikakke don tsabta, tarkace da aka jera kuma a shirye don sake amfani da gyare-gyare ko extrusion.
  • Zaɓin injin da ya dace ya dogara da nau'in filastik da girman ku: yi amfani da shredders don manya, abubuwa masu nauyi da granulators don tace ƙananan ɓangarorin cikin daidaitattun granules.

Filastik Granulator Machine vs. Filastik Shredder: Ma'anoni da Ƙa'idodin Aiki

Injin sake amfani da Filastik

Menene Injin Filastik Granulator?

A Filastik Granulator Machinena'ura ce da ke yanke sharar robobi zuwa kanana, nau'in granules iri ɗaya. Waɗannan injunan suna taimaka wa cibiyoyin sake yin amfani da su kuma masana'antu suna juyar da robobin da aka ɗora zuwa guntun da aka shirya don sake amfani da su. Suna aiki mafi kyau tare da abubuwa kamar sprues, masu gudu, gefuna na fim, da guntun farawa. Yawancin granulators suna amfani da rotor guda ɗaya tare da wukake masu kaifi don yanki filastik.

Granulators sun shahara don sarrafa robobi na gama gari kamar polyethylene, polypropylene, da polystyrene.

Yaya Injin Filastik Granulator ke Aiki?

Tsarin yana farawa lokacin da ma'aikata ke ciyar da robobi a cikin hopper. A cikin ɗakin yanke, igiyoyi masu jujjuya suna yanka kayan a kan tsayayyen ruwan wukake. Allon ko raga yana tace granules, yana barin girman da ya dace kawai ya wuce. Manyan guda suna komawa don ƙarin yankewa. Motar tana sarrafa ruwan wukake kuma tana sarrafa saurin. Ƙarshen granules suna tattara a cikin kwandon shara, a shirye don gyare-gyare ko extrusion.

  • Manyan abubuwa:
    • Hopper
    • Yankan dakin
    • Juyawa da kafaffen ruwan wukake
    • Allon ko raga
    • Motoci da tsarin tuki
    • Kundin tara

Menene Filastik Shredder?

A filastik shredderinji ne da aka gina don rushe ƙaƙƙarfan sharar filastik. Masu shredders suna ɗaukar abubuwa kamar su bumpers na mota, ganguna, da bututu. Suna amfani da jinkirin gudu da babban juzu'i don yaga robobi zuwa manyan gungu marasa daidaituwa. Shredders sun zo da nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan nau'ikan iri ɗaya ne, da shaft biyu, da nau'ikan shaft huɗu.

Nau'in Shredder Mafi Ingantattun Nau'in Sharar Filastik
Niƙa Robobi masu wuya da girma
Chippers robobi masu ƙarfi; manyan abubuwa kamar akwatuna, pallets
Shear Shredders Manyan robobi masu kauri; ganguna, bututu
Duk-Manufa Shredders Haɗaɗɗen sharar filastik

Yaya Filastik Shredder Aiki?

Filastik shredders suna amfani da ruwan wukake masu ƙarfi da aka ɗora akan rassan. Injin ya damko ya ja robobin, sannan ya tsaga. Fitowar ya fi girma kuma ƙasa da uniform fiye da granulator granules. Shredders sukan zama mataki na farko na sake amfani da su, suna yin manyan guntu kaɗan don ƙarin sarrafawa.

Shredders suna aiki a hankali kuma sun haɗa da fasalulluka na aminci kamar jujjuyawar atomatik da masu iyakacin ƙarfi.

Kwatanta Injin Granulator Filastik da Filastik Shredder: Maɓalli Maɓalli

Kwatanta Injin Granulator Filastik da Filastik Shredder: Maɓalli Maɓalli

Aiki da Yankan Injini

Yadda waɗannan inji guda biyu ke yanke robobi ya bambanta sosai. Granulators suna amfani da kaifi, ruwan wukake masu sauri waɗanda ke yanki filastik kanana. Suna aiki a babban gudu, yawanci tsakanin 400 zuwa 800 rpm, kuma suna amfani da ƙananan juzu'i. Wutansu sirara ne kuma an yi su don daidaito. Wannan ƙira yana taimaka musu yanke tsaftataccen tarkacen filastik da aka jera a cikin granules iri ɗaya.

Shredders, a gefe guda, suna amfani da kauri, kauri mai ƙarfi waɗanda ke motsawa a hankali amma tare da ƙarfi mai yawa. Yawancin lokaci suna gudu a 10 zuwa 130 rpm. Wutansu suna da ƙugiya ko haƙora kuma suna iya ɗaukar sharar filastik ko gauraye. Shredders yana yayyage kuma suna rushe abubuwa masu tauri, yana mai da su girma ga matakin farko na sake amfani da su.

Anan ga saurin kallon yadda ruwan su ya kwatanta:

Siffar Filastik Granulator Blades Filastik Shredder Blades
Gudun Aiki Babban gudun (400-800 rpm) Low-gudun (10-130 rpm)
Injin Yanke Shearing da wukar gado a tsaye Yaga tare da ƙugiya ko haƙori a kan rassan da yawa
Siffar Ruwa Wukake masu kaifi, madaidaicin injiniyoyi Mafi kauri, mafi ƙarfi masu yanka
Taurin Abu Ƙarfe mai ƙarfi kamar D2 ko SKD11 Mai jurewa tasiri, an tsara shi don karrewa
Aikace-aikace Tsaftace, robobi da aka riga aka jera (misali, sassa na allura) Ƙanshi, gurɓatacce, ko ƙaƙƙarfan sharar filastik
Manufar Yana samar da ƙananan granules iri ɗaya don sake amfani da su Yana karya manyan abubuwa ko masu tauri zuwa gungu

Tukwici: Granulators sun fi kyau don tsabtataccen filastik. Shredders sun fi kyau don ƙato, gauraye, ko filastik filastik.

Girman fitarwa da daidaito

Granulators da shredders suna haifar da sakamako daban-daban. Granulators suna yin ƙananan, ko da guda. Yawancin granules suna kusan 10mm ta 10mm, kuma ana iya daidaita girman ta canza allon. Matsakaicin girman yana kusa da 12mm, amma yana iya zuwa daga 8mm zuwa 20mm. Wannan girman iri ɗaya yana sa granules sauƙi don sake amfani da su a cikin sabbin samfura.

Shredders suna ƙirƙira manyan ɓangarorin da ba su da ƙarfi. Yankunan suna yawanci kusan 40mm kuma suna iya bambanta da yawa cikin girma da siffa. Waɗannan gudan suna buƙatar ƙarin sarrafawa kafin a sake amfani da su. Granulators suna ba da ƙarin daidaiton fitarwa, yayin da shredders ke mai da hankali kan rushe manyan abubuwa cikin sauri.

  • Granulators: Ƙananan, nau'in granules (kimanin 10mm x 10mm)
  • Shredders: Manyan, gungu marasa daidaituwa (kimanin 40mm), ƙarancin daidaito

Abubuwan Karɓar Abu

Shredders na iya ɗaukar kusan komaika jefa musu. Suna aiki da robobi mai kauri, mai girma, ko siffa mai banƙyama. Matsakaicin girman shigarwar ya dogara da tashar ciyarwa da ƙarfin motar. Wasu shredders na iya ɗaukar guda kamar 1000 × 500 mm. Suna iya sarrafa robobi tare da kauri daga kusan 0.7 mm har zuwa mm 12 ko fiye, dangane da injin.

Granulators suna buƙatar ƙarami, mafi tsabta guda. Suna aiki mafi kyau tare da abubuwa kamar sprues, masu gudu, kwalabe, da gefuna na fim. Dole ne a rushe manyan abubuwa ko masu kauri sosai kafin a shiga cikin granulator. Idan robobin ya yi sirara sosai, kamar fim, zai iya zamewa ta wutsiyar shredder maimakon yanke.

Lura: Shredders sune abubuwan tafiya don manyan ayyuka masu wahala. Granulators sun dace don tace ƙarami, mafi tsafta.

Aikace-aikace na yau da kullun da Abubuwan Amfani

Granulators da shredders duka suna taka muhimmiyar rawa wajen sake amfani da su, amma sun dace da sassa daban-daban na tsari.

Filastik Granulator Machineya zama ruwan dare a:

  • Tsire-tsire masu yin allura (sake amfani da sprues, masu gudu, da ɓangarori masu lahani)
  • Busa gyare-gyaren raka'a (kwalaben sake yin amfani da su da kwantena)
  • Raka'a extrusion (murmurewa trimmings da bayanan bayanan da ba a bayyana ba)
  • Filastik dana yin raka'a (yin granules don pelletizing)
  • Tsire-tsire masu sake amfani da filastik (juyawa robobi bayan masu amfani da kayan aiki zuwa kayan aiki)
  • Masana'antar shirya kaya (sake sarrafa tarkacen fim da sharar takarda)
Bangaren Masana'antu Aikace-aikacen gama gari na Injin Granulator Filastik
Tsire-tsire masu yin allura Sake amfani da sprues, masu gudu, da ɓangarori masu lahani
Rukunin Gyaran Busa Maimaita kwalabe, ganguna, da kwantena mara kyau
Extrusion Raka'a Farfadowa na trimmings da bayanan martaba ko zanen gado
Filastik Dana Yin Raka'a Tsarin ciyarwa don samar da granules don pelletizing
Tsire-tsire masu sake amfani da filastik Canza robobi na bayan-mabukaci zuwa albarkatun kasa na biyu
Masana'antar shirya kaya Sake sarrafa tarkacen fim, kumfa, da sharar takarda

Ana amfani da shredders a cikin:

  • Cibiyoyin sake yin amfani da su (farko masu farawa, akwatuna, pallets, bututu, kwantena)
  • Wuraren masana'anta (karɓar sassan da aka ƙera da sharar bayan cin abinci)
  • Gudanar da sharar masu amfani (kwalaben PET, marufi)
  • Masana'antun kera motoci da na lantarki (masu sarrafa robobi masu tauri da gauraye sharar gida)
  • Likita da sarrafa abinci (amintacce zubar da sharar filastik)
  • Sake sarrafa fina-finan noma
  • Shredders suna ɗaukar nau'ikan robobi, roba, zaruruwa, har ma da abubuwa masu tauri kamar Kevlar da carbon.
  • Ana kuma amfani da su wajen sake yin amfani da taya, datti mai haɗari, da sarrafa karafa.

Shredders suna fara aikin sake yin amfani da su ta hanyar rushe manyan abubuwa. Granulators sun gama aikin ta yin ƙananan granules masu sake amfani da su.

Teburin Kwatancen Gefe-da-Geshe

Anan ga tebur don taimaka muku ganin manyan bambance-bambance a kallo:

Ma'aunin Aiki Filastik Granulator Machine Filastik Shredder
Injin Yanke Babban-gudun, daidaitaccen yanki Ƙarƙashin saurin gudu, tsagewar ƙarfi mai ƙarfi
Girman fitarwa Ƙananan, nau'in granules (8-20mm) Manyan, gungu na yau da kullun (har zuwa 40mm+)
Sarrafa kayan aiki Tsaftace, riga-kafi, ƙananan guda Filaye masu girma, gauraye, ko gurɓatattun robobi
Aikace-aikace na yau da kullun Gyaran allura, extrusion, marufi Cibiyoyin sake amfani da su, sarrafa shara, mota
Bukatun Kulawa Ƙananan sassa, sauƙin shiga Mafi girma, maye gurbin ruwa na yau da kullun
Ƙarfin kayan aiki Matsakaici (200-300 kg/h) Babban (har zuwa ton 2 / awa)
Kudin Aiki Ƙananan makamashi da kiyayewa Mafi girman aiki da farashin sashi
Haɗin kai Standalone ko tsakiya granulators Tsaye ko hadedde tare da granulators

Zaɓin ingantacciyar na'ura ya dogara da nau'in kayan aikin ku, fitarwar da kuke so, da kuma inda kuka dace da tsarin sake yin amfani da su.

Zabar Tsakanin Injin Filastik Granulator da Filastik Shredder

Nau'in Kayan abu da La'akari da Girman Girma

Zaɓin na'ura mai dacewa yana farawa da duba nau'i da girman sharar filastik. Shredders suna aiki mafi kyau don manyan abubuwa masu girma kamar ganguna, bututu, ko bumpers na mota. Suna rarraba waɗannan zuwa ƙananan ƙullun, yana sa su sauƙin sarrafawa. Granulators suna ɗauka lokacin da filastik ya riga ya kasance cikin ƙananan guda ko bayan yankewa. Suna tace kayan cikin granules iri ɗaya. Teburin da ke ƙasa yana nuna yadda kowace na'ura ta dace da buƙatu daban-daban:

Factor Filastik Granulator Machine Filastik Shredder
Girman Datti & Yawan Ciyarwa Haske zuwa matsakaici tarkace Babba, tarkace
Girman Fitar & Manufar Uniform granules M shreds
Halayen Aiki Babban-RPM, ƙananan juzu'i Babban karfin juyi, ƙananan-RPM
Iyakance Yin gwagwarmaya tare da sassa masu nauyi Bai dace da tarkacen haske ba

Tukwici: Don robobin injiniya a cikin sanda ko farantin karfe, shredder yakamata ya fara farawa, sannan sai na'urar granulator don sakamako mafi kyau.

Fitar da ake so da Ƙarshen Amfani

Amfani na ƙarshe na robobin da aka sake fa'ida yana jagorantar zaɓi tsakanin injuna. Granulators suna samar da ƙananan, ko da granules, cikakke don gyare-gyaren allura, extrusion, ko gyaran fuska. Shredders suna haifar da girma, ɓangarorin da ke buƙatar ƙarin sarrafawa. Teburin da ke ƙasa yana ba da fifikon girman fitarwa don amfani daban-daban:

Ƙarshen Amfani / Tsari Girman abin da aka Shawarar (mm) Manufar / Amfani
Gyaran allura, extrusion 6.35 - 9.5 Sake amfani da kai tsaye a samarwa
WEEE filastik flakes ana rarrabewa 10 - 20 Yana haɓaka rarrabuwa da sake yin amfani da su

Hanyar mataki-mataki tana taimakawa daidaita injin da aikin:

  1. Bincika idan filastik yana da sassauƙa ko tauri.
  2. Dubi girman da siffa.
  3. Yi tunani game da gurbatawa.
  4. Daidaita injin da buƙatun kayan da fitarwa.
  5. Yi la'akari da farashi da sarari.

Abubuwan Aiki: Sauri, Kulawa, da Kuɗi

Gudun, kiyayewa, da tsadar abubuwa lokacin zabar inji. Granulators suna gudu a mafi girman gudu kuma suna yin barbashi masu kyau. Suna buƙatar kaifi na yau da kullun amma suna amfani da ƙarancin ƙarfi. Shredders suna aiki a hankali, suna amfani da ƙarin ƙarfi, kuma suna ɗaukar ayyuka masu wahala. Suna kashe ƙarin don gudanar da kulawa, musamman ga samfuran masu nauyi. Teburin da ke ƙasa yana kwatanta waɗannan abubuwan:

Siffar Filastik Granulator Machine Filastik Shredder
Gudun aiki Babban Ƙananan
Girman fitarwa Ƙananan, uniform Babba, iri-iri
Kulawa Kula da ruwa na yau da kullun Maye gurbin ruwa akai-akai
Farashin Kasa Mafi girma

Lura: Kayayyakin da ke da ɗimbin sharar gida na iya gwammace masu tsinke, yayin da waɗanda ke buƙatar lafiya, granules da za a sake amfani da su sukan zaɓi granulators.


Zaɓin injin da ya dace yana da mahimmanci. Shredders suna rushe manyan robobi da farko, yayin da granulators ke ƙirƙirar ƙanana, guda ɗaya don sake amfani da su. Dukansu suna taka muhimmiyar rawa wajen sake yin amfani da su. Don yin tunani cikin sauri, duba wannan tebur don shawarwarin ƙwararru akan zabar mafi dacewa don tarkace da tsari:

Factor Granulator Shredder
Gudu Babban Ƙananan
Ƙarƙashin Ƙarfafawa Kowane girman Mafi kyau ga adadi mai yawa
Girman fitarwa Ƙananan, uniform Babba, m

FAQ

Wadanne robobi ne injin granulator zai iya aiwatarwa?

A granulator yana rike da tsaftataccen robobi da aka jera kamar kwalabe, sprues, da gefuna na fim. Yana aiki mafi kyau tare da kayan aiki kamar polyethylene, polypropylene, da polystyrene.

Shin shredder da granulator zasu iya aiki tare?

Ee! Yawancin tsire-tsire masu sake amfani da su suna amfani da shredder da farko don manyan abubuwa. Sa'an nan kuma, suna amfani da granulator don yin ƙananan, nau'in granules.

Sau nawa ya kamata masu aiki su kula da waɗannan injunan?

Masu aiki yakamata su duba ruwan wukake kowane mako. Ya kamata su kaifafa ko musanya su yadda ake bukata. Tsaftace na yau da kullun yana kiyaye injinan biyu suna gudana cikin sauƙi da aminci.


Lokacin aikawa: Agusta-14-2025