Cov khib nyiab yas txuas ntxiv zuj zus, nrog txog 400 lab tonnes tsim tawm thoob ntiaj teb hauv xyoo 2022. Tsuas yog 9% tau rov ua dua tshiab, raws li qhia hauv qab no.
Kev xaiv ntawm aYas Granulator Tshuabthiab aYas Shredderhloov li casYas Recycling Tshuabua haujlwm.
- Granulatorua cov khoom me me, sib xws rau kev rov ua dua tshiab.
- Plastic Shredder tuav cov khoom loj loj thiab cov ntaub ntawv tawv.
Xaiv lub tshuab kom zoo boosts efficiency.
| Kev txheeb cais / cheeb tsam | Tus nqi / Nqe lus piav qhia |
|---|---|
| Ntiaj teb no yas pov tseg tiam | ~ 400 lab tons hauv 2022 |
| Ntiaj teb no recycling tus nqi | Kwv yees li 9% (stagnant) |
| United States recycling tus nqi | 5% rov ua dua, 76% pov tseg, 12% incinerated, 4% mismanaged |
| Nyiv incineration tus nqi | 70%, pov tseg 8%, rov ua dua ~ 20% |
Ntsiab Cai
- Yas shreddersrhuav tshem cov khib nyiab loj, tawv tawv rau hauv cov chunks loj, ua rau lawv zoo tagnrho rau kev tuav cov khoom loj lossis cov khoom sib xyaw thaum pib rov ua dua.
- Yas granulatorcov tshuab txiav cov yas rau hauv me me, zoo li granules, zoo meej rau kev huv, txheeb cais thiab npaj rov qab siv dua hauv molding lossis extrusion.
- Kev xaiv lub tshuab zoo nyob ntawm koj hom yas thiab qhov loj me: siv cov shredders rau cov khoom loj, hnyav thiab granulators rau refining me me rau hauv granules zoo ib yam.
Yas Granulator Tshuab vs. Yas Shredder: Cov ntsiab lus thiab cov ntsiab lus ua haujlwm
Lub Tshuab Yas Granulator yog dab tsi?
A Yas Granulator Tshuabyog ib qho cuab yeej uas txiav cov khib nyiab pov tseg rau hauv me me, sib xws granules. Cov tshuab no pab cov chaw rov ua dua tshiab thiab cov chaw tsim khoom hloov cov khoom siv yas rau hauv cov khoom npaj rau rov siv dua. Lawv ua haujlwm zoo tshaj plaws nrog cov khoom xws li sprues, runners, film edges, thiab start-up scraps. Feem ntau cov granulators siv ib lub rotor nrog rab riam ntse los hlais cov yas.
Granulators yog nrov rau kev ua cov yas xws li polyethylene, polypropylene, thiab polystyrene.
Lub Tshuab Yas Granulator Ua Haujlwm Li Cas?
Cov txheej txheem pib thaum cov neeg ua haujlwm pub cov yas rau hauv lub hopper. Nyob rau hauv lub txiav chamber, rotating hniav hlais cov khoom tiv thaiv taag hniav. Ib qho screen lossis mesh lim cov granules, cia tsuas yog qhov loj me dhau los. Cov khoom loj dua rov qab rau kev txiav ntau dua. Lub cev muaj zog rau cov hniav thiab tswj qhov ceev. Cov granules tiav lawm sau rau hauv ib lub thawv, npaj rau molding los yog extrusion.
- Cov khoom tseem ceeb:
- Hopper
- Txiav Chamber
- Rotating thiab tsau hniav
- Screen los yog mesh
- Tsav thiab tsav system
- Collection rau hauv
Plastic Shredder yog dab tsi?
A yas shredderyog lub tshuab tsim los rhuav tshem cov khib nyiab loj, tawv tawv. Shredders tuav cov khoom xws li tsheb bumpers, nruas, thiab kav dej. Lawv siv qeeb ceev thiab siab torque los rhuav cov yas rau hauv cov chunks loj, tsis sib xws. Shredders tuaj nyob rau hauv ntau hom, xws li ib leeg-ncej, ob-ncej, thiab plaub-ncej qauv.
| Hom Shredder | Qhov zoo tshaj plaws suited yas khib hom |
|---|---|
| Grinder | Plastics tawv thiab loj |
| Chippers | Plastics nruj; cov khoom loj xws li cov thawv, pallets |
| Txiav Shredders | Plastics loj, tuab; drum, cev |
| Txhua Lub Hom Phiaj Shredders | Cov khib nyiab pov tseg |
Lub Plastic Shredder ua haujlwm li cas?
Plastic shredders siv cov hniav uas muaj zog uas txuas rau ntawm cov ncej. Lub tshuab rub thiab rub cov yas, ces kua muag sib nrug. Cov zis yog loj dua thiab tsis sib xws li granulator granules. Shredders feem ntau yog thawj kauj ruam hauv kev rov ua dua tshiab, ua cov khoom loj me txaus rau kev ua haujlwm ntxiv.
Shredders ua haujlwm ntsiag to thiab suav nrog kev nyab xeeb xws li kev thim rov qab tsis siv neeg thiab lub zog txwv.
Sib piv Yas Granulator Tshuab thiab Yas Shredder: Qhov Tseem Ceeb Qhov txawv
Kev ua haujlwm thiab txiav tshuab
Txoj kev ob lub tshuab txiav yas no txawv heev. Granulators siv cov ntse ntse, nrawm nrawm uas hla cov yas rau hauv me me. Lawv ua haujlwm ntawm kev kub ceev, feem ntau ntawm 400 thiab 800 rpm, thiab siv lub zog qis. Lawv cov hniav yog nyias thiab ua rau precision. Qhov kev tsim no pab lawv txiav kom huv si, txheeb cov khoom seem hauv cov granules.
Shredders, ntawm qhov tod tes, siv tuab, muaj zog hniav uas txav mus qeeb tab sis muaj zog ntau. Lawv feem ntau khiav ntawm 10 mus rau 130 rpm. Lawv cov hniav muaj hooks lossis cov hniav thiab tuaj yeem tuav cov khoom loj lossis cov khoom sib xyaw. Shredders rhuav tshem cov ntaub ntawv tawv, ua rau lawv zoo rau thawj kauj ruam hauv kev rov ua dua tshiab.
Ntawm no yog saib ceev npaum li cas lawv cov hniav sib piv:
| Feature | Yas Granulator Hniav | Yas Shredder Hniav |
|---|---|---|
| Kev khiav ceev | Kev kub ceev (400-800 rpm) | Tsawg-ceev (10-130 rpm) |
| Txiav Mechanism | Shearing tiv thaiv ib tug nyob ruaj ruaj riam riam | Tearing nrog hooked los yog toothed hniav ntawm ntau shafts |
| Hniav Shape | Ntse, precision-engineered riam | Thicker, ntau robust cutters |
| Khoom Hardness | High-hardness steels zoo li D2 lossis SKD11 | Impact-resistant, tsim rau durability |
| Daim ntawv thov | Ntxuav, pre-sorted plastics (piv txwv li, txhaj tshuaj molded qhov chaw) | Cov khib nyiab loj, tsis muaj paug, los yog cov khib nyiab yas |
| Lub hom phiaj | Ua cov granules me me rau rov siv dua | Muab cov ntaub ntawv loj lossis tawv rau hauv chunks |
Tswv yim: Granulators yog qhov zoo tshaj plaws rau kev huv, cais cov yas. Shredders zoo dua rau cov khoom loj, sib xyaw, lossis cov yas qias neeg.
Output Size thiab Consistency
Granulators thiab shredders tsim cov txiaj ntsig sib txawv. Granulators ua me me, txawm tias daim. Feem ntau cov granules yog hais txog 10mm los ntawm 10mm, thiab qhov loj tuaj yeem hloov kho los ntawm kev hloov lub vijtsam. Tus qauv loj yog nyob ib ncig ntawm 12 hli, tab sis nws tuaj yeem nyob ntawm 8mm txog 20mm. Qhov loj me me no ua rau cov granules yooj yim rau rov siv dua hauv cov khoom tshiab.
Shredders tsim loj, rougher pieces. Cov chunks feem ntau yog nyob ib ncig ntawm 40mm thiab tuaj yeem sib txawv ntau qhov loj thiab cov duab. Cov khoom no feem ntau xav tau ntau dua ua ntej lawv tuaj yeem siv dua. Granulators muab cov txiaj ntsig zoo sib xws, thaum shredders tsom mus rau kev rhuav tshem cov khoom loj sai.
- Granulators: Me me, cov granules (li 10mm x 10mm)
- Shredders: Loj, tsis sib xws chunks (txog 40mm), tsis zoo ib yam
Muaj peev xwm tuav cov khoom siv
Shredders tuaj yeem ua txhua yamkoj pov rau lawv. Lawv ua hauj lwm nrog tuab, loj, los yog oddly zoo li yas yas. Qhov siab tshaj plaws input loj nyob ntawm qhov chaw nres nkoj pub thiab lub zog ntawm lub cev muaj zog. Qee cov shredders tuaj yeem nqa cov khoom loj li 1000 × 500 mm. Lawv tuaj yeem ua cov yas nrog cov tuab ntawm li 0.7 hli txog 12 hli lossis ntau dua, nyob ntawm lub tshuab.
Granulators xav tau me me, huv si. Lawv ua hauj lwm zoo tshaj plaws nrog cov khoom xws li sprues, runners, fwj, thiab zaj duab xis ntug. Cov khoom loj lossis tuab heev yuav tsum tau tawg ua ntej mus rau hauv lub granulator. Yog hais tias cov yas nyias nyias, zoo li zaj duab xis, nws yuav plam los ntawm lub shredder cov hniav es tsis txhob raug txiav.
Nco tseg: Shredders yog cov mus rau kev ua haujlwm loj, nyuaj. Granulators yog zoo meej rau refining me me, huv si scraps.
Cov ntawv thov thiab siv Case
Granulators thiab shredders ob leeg ua lub luag haujlwm tseem ceeb hauv kev rov ua dua tshiab, tab sis lawv haum rau ntau qhov chaw ntawm cov txheej txheem.
Yas Granulator Tshuabyog muaj nyob rau hauv:
- Txhaj tshuaj molding nroj tsuag (reusing sprues, runners, thiab puas qhov chaw)
- Tshuab moulding units (recycling fwj thiab ntim)
- Extrusion units (rov qab trimmings thiab off-spec profiles)
- Yas Dana ua units (ua granules rau pelletizing)
- Plastic recycling nroj tsuag (tig tom qab cov neeg siv khoom yas rau hauv cov khoom siv raw)
- Kev lag luam ntim khoom (reprocessing film scraps and sheet khib nyiab)
| Kev lag luam | Common Applications ntawm Yas Granulator Machine |
|---|---|
| Txhaj Moulding Nroj Tsuag | Rov qab siv cov sprues, runners, thiab puas molded qhov chaw |
| Tshuab Moulding Units | Recycling fwj, nruas, thiab hollow ntim |
| Extrusion Units | Rov qab trimmings thiab off-spec profiles los yog nplooj ntawv |
| Yas Dana Ua Chav Tsev | Pub system los tsim granules rau pelletizing |
| Plastic Recycling Plants | Kev hloov pauv ntawm cov khoom siv yas tom qab siv rau hauv cov khoom siv thib ob |
| Ntim Kev Lag Luam | Reprocessing film scraps, npuas qhwv, thiab daim ntawv pov tseg |
Shredders yog siv nyob rau hauv:
- Recycling centers (pib pururges, crates, pallets, kav, ntim)
- Manufacturing chaw (kuav molded qhov chaw thiab tom qab cov neeg siv khoom pov tseg)
- Kev tswj cov khoom siv pov tseg (PET fwj, ntim)
- Automotive thiab electronics industries (ua cov yas tawv thiab cov khib nyiab sib xyaw)
- Kev kho mob thiab kev ua zaub mov (kev nyab xeeb pov tseg ntawm cov yas pov tseg)
- Agricultural zaj duab xis recycling
- Shredders tuav ntau yam yas, roj hmab, fibers, thiab txawm tias cov ntaub ntawv tawv zoo li Kevlar thiab carbon.
- Lawv kuj tseem siv tau rau hauv cov log tsheb rov ua dua tshiab, cov khib nyiab pov tseg, thiab kev ua cov khoom seem hlau.
Shredders pib cov txheej txheem rov ua dua los ntawm kev rhuav tshem cov khoom loj. Granulators ua tiav txoj haujlwm los ntawm kev ua me me, rov siv tau granules.
Side-by-Side Comparison Table
Nov yog ib lub rooj los pab koj pom qhov sib txawv tseem ceeb ntawm ib nrais muag:
| Performance Metric | Yas Granulator Tshuab | Yas Shredder |
|---|---|---|
| Txiav Mechanism | High-speed, precision slicing | Tsawg-ceev, siab-torque tearing |
| Cov zis loj | Me me, sib xws granules (8-20mm) | Loj, irregular chunks (txog 40mm +) |
| Khoom siv | Ntxuav, pre-sorted, me me pieces | Plastics loj, sib xyaw, los yog muaj kab mob |
| Tej kev siv | Txhaj tshuaj molding, extrusion, ntim | Recycling centers, pov tseg, auto |
| Kev Kho Kom Zoo | Qhov qis dua, yooj yim nkag tau | Siab dua, tsis tu ncua hniav hloov |
| Kev Muaj Peev Xwm | Nruab nrab (200-300 kg / h) | Siab (txog 2 tons / teev) |
| Tus nqi ua haujlwm | Tsawg zog thiab kev txij nkawm | Kev ua haujlwm siab dua thiab cov nqi ib feem |
| Kev koom ua ke | Standalone los yog central granulators | Standalone los yog kev koom ua ke nrog granulators |
Kev xaiv lub tshuab zoo nyob ntawm koj cov khoom siv, cov khoom xav tau, thiab qhov chaw koj haum rau cov txheej txheem rov ua dua tshiab.
Xaiv Ntawm Lub Tshuab Yas Granulator thiab Yas Shredder
Yam khoom thiab qhov loj me xav txog
Xaiv lub tshuab zoo pib nrog saib hom thiab qhov loj ntawm cov khib nyiab yas. Shredders ua haujlwm zoo tshaj plaws rau cov khoom loj, loj xws li nruas, kav dej, lossis tsheb bumpers. Lawv tawg cov no mus rau hauv me me shreds, ua rau lawv yooj yim mus lis. Granulators siv thaum cov yas twb nyob rau hauv me me los yog tom qab shredding. Lawv refine cov khoom mus rau hauv uniform granules. Cov lus hauv qab no qhia tau hais tias txhua lub tshuab haum cov kev xav tau sib txawv li cas:
| Qhov xwm txheej | Yas Granulator Tshuab | Yas Shredder |
|---|---|---|
| Scrap Size & Pub Rate | Lub teeb rau nruab nrab seem | Loj, loj loj seem |
| Qhov Loj & Lub Hom Phiaj | Uniform granules | Coarse shreds |
| Cov yam ntxwv ua haujlwm | High-RPM, qis-torque | High-torque, qis-RPM |
| Kev txwv | Tawm tsam nrog qhov hnyav | Tsis zoo tagnrho rau lub teeb seem |
Tswv yim: Rau engineering plastics nyob rau hauv pas nrig los yog phaj daim ntawv, ib tug shredder yuav tsum mus ua ntej, ua raws li los ntawm granulator kom tau zoo tshaj plaws.
Xav tso zis thiab siv kawg
Qhov kawg siv cov yas rov ua dua tshiab coj cov kev xaiv ntawm cov tshuab. Granulators tsim me me, txawm tias granules, zoo meej rau kev txhaj tshuaj molding, extrusion, lossis tshuab molding. Shredders tsim loj, ntxhib daim uas feem ntau xav tau kev ua ntau dua. Cov lus hauv qab no qhia txog qhov pom zoo tso zis ntau thiab tsawg rau kev siv sib txawv:
| Xaus Kev Siv / Txheej Txheem | Pom zoo tso zis loj (mm) | Lub hom phiaj / txiaj ntsig |
|---|---|---|
| Txhaj tshuaj molding, extrusion | 6.35-9.5 Nws | Direct rov siv dua hauv kev tsim khoom |
| WEEE yas flakes sorting | 10–20 | Txhim kho sorting thiab recyclability |
Ib kauj ruam los ntawm kauj ruam mus kom ze pab kom lub tshuab ua haujlwm:
- Tshawb xyuas seb cov yas yog hloov tau los yog nruj.
- Saib qhov loj thiab zoo li cas.
- Xav txog kev kis kab mob.
- Muab lub tshuab ua kom haum rau cov khoom thiab cov khoom xav tau.
- Xav txog tus nqi thiab qhov chaw.
Kev khiav hauj lwm yam tseem ceeb: ceev, tu, thiab nqi
Ceev, tu, thiab tus nqi tseem ceeb thaum xaiv lub tshuab. Granulators khiav ntawm qhov nrawm dua thiab ua kom zoo dua. Lawv xav tau cov hniav ntse ntse tab sis siv tsawg zog. Shredders ua haujlwm qeeb, siv lub zog ntau dua, thiab ua haujlwm nyuaj. Lawv raug nqi ntau dua los khiav thiab tswj, tshwj xeeb tshaj yog rau cov qauv hnyav. Cov lus hauv qab no piv cov yam ntxwv no:
| Feature | Yas Granulator Tshuab | Yas Shredder |
|---|---|---|
| Kev khiav hauj lwm ceev | Siab | Tsawg |
| Cov zis loj | Me me, uniform | Loj, ntau yam |
| Kev tu | Kev tu hniav tsis tu ncua | Nrhav hniav hloov |
| Nqi | qis | Siab dua |
Lus Cim: Cov chaw uas muaj ntau cov khib nyiab loj tuaj yeem nyiam cov shredders, thaum cov neeg xav tau zoo, cov granules rov siv tau feem ntau xaiv cov granulators.
Xaiv lub tshuab tsim nyog tseem ceeb. Shredders rhuav tshem cov yas loj ua ntej, thaum cov granulators tsim cov khoom me me rau rov siv dua. Ob leeg ua lub luag haujlwm tseem ceeb hauv kev rov ua dua tshiab. Rau kev siv ceev, xyuas cov lus no rau cov lus qhia tshwj xeeb ntawm kev xaiv qhov zoo tshaj plaws haum rau koj cov khoom seem thiab txheej txheem:
| Qhov xwm txheej | Granulator | Shredder |
|---|---|---|
| Ceev | Siab | Tsawg |
| Qhwv ntim | Txhua qhov loj | Qhov zoo tshaj plaws rau cov khoom loj |
| Cov zis loj | Me me, uniform | Loj, ntxhib |
FAQ
Dab tsi yog plastics tuaj yeem ua lub tshuab granulator?
Lub granulator tuav cov khoom huv si, cais cov yas zoo li lub raj mis, sprues, thiab cov npoo zaj duab xis. Nws ua haujlwm zoo tshaj plaws nrog cov ntaub ntawv xws li polyethylene, polypropylene, thiab polystyrene.
Lub shredder thiab granulator puas tuaj yeem ua haujlwm ua ke?
Yog lawm! Ntau cov nroj tsuag rov siv dua siv lub shredder ua ntej rau cov khoom loj. Tom qab ntawd, lawv siv lub granulator los ua cov granules me me.
Ntau npaum li cas cov neeg ua haujlwm yuav tsum tswj cov tshuab no?
Cov neeg ua haujlwm yuav tsum xyuas cov hniav txhua lub lim tiam. Lawv yuav tsum tau ntse los yog hloov lawv raws li xav tau. Kev tu tsis tu ncua ua kom ob lub tshuab ua haujlwm zoo thiab nyab xeeb.
Post lub sij hawm: Aug-14-2025