Ukunakekelwa kwansuku zonke kugcina ai-plastic pelletizeregijima kahle. Abantu abasebenza naboimishini yokugaywa kabusha yepulasitikiyazi ukuthi ukuhlanza njalo nokuhlola kusiza ukuvimbela izinkinga. Ai-granulator, njengazo zonkeumshini wokuphinda usebenzise ipulasitiki, idinga ukunakwa. Uma umuntu egcina aumshini wokugaywa kabusha wepulasitiki, bavikela utshalomali lwabo futhi benze umsebenzi uphephe.

Okuthathwayo Okubalulekile

• Yenza amasheke nsuku zonke ukuze uthole amabhawodi axegayo, avuzayo, namapulastiki asele ukuze uwagcinei-pelletizer isebenza kahlefuthi uvimbele izinkinga ezinkulu.
• Landela imisebenzi yokulungisa yangeviki nenyanga efana nezindwani ezilolayo, amabhande okuhlola, nezici zokuphepha zokuhlola ukuze kunwetshwe impilo yomshini nokuthuthukisa ukusebenza.
• Njalo beka phambili ukuphepha ngokuvala amandla, ukugqoka amagiya okuvikela, nokusebenzisa izinqubo zokukhiya/zokuthinta ngaphambi kokulungiswa ukuze ugweme izingozi.

Isheduli Nezinqubo Zokulungisa I-Pelletizer Yepulasitiki

Imisebenzi Yesondlo Yansuku zonke

Abasebenzi kufanele bahlole i-pelletizer yepulasitiki nsuku zonke ngaphambi kokuqala umsebenzi. Babheka amabhawodi axegayo, avuzayo, nanoma imiphi imisindo engajwayelekile. Baphinde baqinisekise ukuthi umshini uhlanzekile futhi awunapulasitiki osele. Uma bebona izinkinga ezincane, bazilungisa ngokushesha. Lo mkhuba ugcina umshini usebenza kahle futhi usiza ukugwema izinkinga ezinkulu kamuva.

Uhlu Lokuhlola Lwansuku zonke:

• Hlola amabhawodi axegayo noma angekho
• Hlola ukuvuza kwamafutha noma amanzi
• Lalela imisindo engajwayelekile
• Susa ipulasitiki esele noma imfucumfucu
• Qinisekisa ukuthi onogada bakhona

Ithiphu:Isheke elisheshayo lansuku zonke lingonga amahora esikhathi sokulungisa kamuva.

Imisebenzi Yokulungisa Yamaviki Onke Nezikhathi ezithile

Isonto ngalinye, opharetha babheka ngokucophelela i-pelletizer yepulasitiki. Babheka amabhande ukuthi awasebenzi yini futhi baqinisekise ukuthi izindwani zibukhali. Baphinde bahlole izikrini futhi bazihlanze noma bashintshe uma kudingeka. Kanye ngenyanga, babuyekeza ukuhleleka komshini futhi bahlole inkinobho yokumisa izimo eziphuthumayo.

Ithebula Lemisebenzi Yangeviki:

Ukuhlanza i-Plastic Pelletizer

Ukuhlanza kugcina i-pelletizer yepulasitiki isesimweni esiphezulu. Abahlinzeki bavala umshini futhi bawuyeke upholile ngaphambi kokuhlanza. Basebenzisa amabhulashi noma umoya ocindezelwe ukususa uthuli nezicucu zepulasitiki. Ukuze uthole izinsalela ezinamathelayo, zisebenzisa i-solvent ethambile ephephile emshinini. Izingxenye ezihlanzekile zihlala isikhathi eside futhi zisebenza kangcono.

Qaphela:Ungalokothi usebenzise amanzi ngokuqondile ezingxenyeni zikagesi. Njalo womisa umshini ngemva kokuhlanza.

Amaphuzu Okugcoba kanye Nezindlela

Ukuthambisa kudlala indima enkulu ekwehliseni ukungqubuzana nokuguga ngaphakathi kwe-pelletizer yepulasitiki. Ama-operators agcoba amafutha noma amafutha ezingxenyeni ezihambayo njengama-bearings, amagiya, namashafti. Balandela umhlahlandlela womkhiqizi wohlobo olufanele kanye nenani lokuthambisa.

Ucwaningo lwakamuva lukhombisa ukuthi ukwengeza isitimu ngesikhathi sokugaya kushubisa ungqimba lokuthambisa phakathi kwama-pellets kanye nensimbi iyafa. Lesi singqimba esijiyile sishintsha inqubo isuke ekuthinteni okuqondile iye esimweni sokugcotshwa okuxubile, okusho ukuguga okuncane endaweni ye-pellet. Lapho opharethaukwandisa umusi kusuka ku-0.035 kuya ku-0.053 kg ngekhilogremu yezithako, ukungqubuzana kwehla cishe ngo-16%. Lolu shintsho luphinde lwehlise amandla adingekayo ukuze kusetshenziswe umshini futhi kugcine ama-pellets epholile, okubasiza ukuthi bahlale beqinile futhi beqinile.

Ama-opharetha angalawula isendlalelo sokuthambisa ngokulungisa ukusetshenziswa kwesitimu. Ungqimba olujiyile luvala izikhala ezincane endaweni efayo, okubuye kunciphise ukungqubuzana nokuguga. Amafa amasha adinga amandla engeziwe ngoba izindawo zawo zilukhuni, kodwa njengoba zishelela, ifilimu yokugcoba iyancipha futhi iyancipha.

Amaphuzu Okugcoba:

• Amabhodi amakhulu
• Gearbox
• Umgodi uyaphela
• Izindawo zokufa (ezinomusi noma amafutha)

Ithiphu:Sebenzisa njalo okokugcoba okunconyiwe futhi ungalokothi ugcobe kakhulu. Amafutha amaningi angabangela ukushisa ngokweqile.

Ukuhlola Nokushintsha Izingxenye Ezigugile

Izingxenye ezigugile zinganciphisa i-pelletizer yepulasitiki noma zibangele ukuthi ime. Abasebenzi bahlola izindwani, izikrini, namabhande ukuze bathole izimpawu zokuguga. Uma zibona imifantu, ama-chips, noma ukuncipha, bashintsha ingxenye ngokushesha. Ukugcina izingxenye ezisele esandleni kusiza ukugwema ukubambezeleka okude.

Izimpawu Ingxenye Idinga Ukushintshwa:

• Ama-blades abuthuntu noma aqoshiwe
• Izikrini zinezimbobo noma zivalekile
• Amabhande aqhekekile noma ayaxega

Amasheke wesistimu kagesi

Uhlelo lukagesi lulawula i-pelletizer yepulasitiki. Ama-opharetha ahlola izintambo, amaswishi, namaphaneli okulawula ukuze abone umonakalo noma ukuxhumeka okuxekethile. Bahlola izitobhi eziphuthumayo nezixhumi zokuphepha ukuze baqiniseke ukuthi ziyasebenza. Uma bethola noma yiziphi izintambo eziphukile noma iphunga elishisayo, babiza umuntu osebenza ngogesi oqeqeshiwe.

Isexwayiso:Ungalokothi uvule amaphaneli kagesi ngenkathi umshini usebenza. Njalo vala ugesi ngaphambi kokusebenza ezingxenyeni zikagesi.

Izinyathelo Zokuphepha Ngaphambi Kokunakekela

Ukuphepha kuza kuqala. Ngaphambi kwanoma yikuphi ukulungiswa, opharetha bavala i-pelletizer yepulasitiki futhi bayikhiphe emandleni. Bavumela izingxenye ezihambayo ukuba zime ngokuphelele. Bagqoka amagilavu, izibuko nezinye izinto zokuphepha. Uma bedinga ukusebenza ngaphakathi emshinini, basebenzisa izinqubo zokukhiya/zokuthinta ukuze baqinisekise ukuthi akekho oyivula ngephutha.

Izinyathelo zokuphepha:

1. Vala futhi ukhiphe umshini
2. Linda zonke izingxenye ukuthi ziyeke ukunyakaza
3. Gqoka izinto zokuphepha ezifanele
4. Sebenzisa omaka be-lockout/tagout
5. Hlola kabili ngaphambi kokuqala umsebenzi

Khumbula:Imizuzu embalwa eyengeziwe yokuphepha ingavimbela ukulimala okubi kakhulu.

I-Plastic Pelletizer Troubleshooting kanye Nokuthuthukiswa Kokusebenza

Izinkinga Ezivamile kanye Nokulungiswa Okusheshayo

Ngezinye izikhathi ama-opharetha abona izinkinga nge-pelletizer yepulasitiki ngesikhathi sokusetshenziswa kwansuku zonke. Umshini ungase ujeme, wenze umsindo omkhulu, noma ukhiqize ama-pellets angalingani. Lezi zinkinga zinganciphisa ukukhiqizwa. Nazi ezinye izinkinga ezijwayelekile nokuthi ungazilungisa kanjani:

• I-Jamming:Uma i-plastic pelletizer igcwele, opharetha kufanele bamise umshini futhi basule noma iyiphi into enamathele. Bangasebenzisa ibhulashi noma ithuluzi ukususa udoti.
• Ukusebenza okunomsindo:Imisindo ephezulu ngokuvamile isho amabhawodi axegayo noma amabhere agugile. Ama-operators kufanele aqinise amabhawodi futhi ahlole ama-bearings awonakele.
• Usayizi We-Pellet Ongalingani:Ama-blade abuthuntu noma izikrini ezivalekile zingadala lokhu. Ama-opharetha kufanele alole noma ashintshe ama-blade futhi ahlanze izikrini.
• Ukushisa ngokweqile:Uma umshini ushisa kakhulu, opharetha kufanele bahlole ukugeleza komoya okuvinjiwe noma ukugcotshwa okuphansi.

Ithiphu:Isenzo esisheshayo ezinkingeni ezincane sigcina i-plastic pelletizer isebenza futhi igwema ukulungiswa okukhulu.

Amathiphu Okukhulisa Ukusebenza Kahle Nesikhathi Sokuphila

Imikhuba embalwa elula isiza opharetha ukuthi bathole imiphumela engcono kakhulu ku-pelletizer yepulasitiki. Kufanele ngaso sonke isikhathi balandele ishejuli yesondlo futhi basebenzise izinto ezifanele. Imishini ehlanzekile isebenza kangcono futhi ihlala isikhathi eside.

• Gcina umshini uhlanzekile ngemva kweshifu ngayinye.
• Sebenzisa kuphela izinto zokuthambisa ezigunyaziwe nezingxenye.
• Gcina izingxenye ezisele endaweni eyomile, ephephile.
• Qeqesha bonke abaqhubi ngokusetshenziswa okufanele nokuphepha.

I-pelletizer yepulasitiki enakekelwa kahle ingasebenza iminyaka ngokuqhekeka okumbalwa nokusebenza okungcono.

Ukugcinwa njaloigcina i-pelletizer yepulasitiki isebenza ngokuqinile iminyaka. Ama-opharetha alandela ishejuli emisiwe babona isikhathi esincane sokuphumula nokusebenza okungcono. Ucwaningo lwemboni lubonisa ukuthi ukunakekelwa okuhlakaniphile kuholela empilweni ende yemishini, ukulungiswa okumbalwa, kanye nekhwalithi ye-pellet engashintshi.

• Ukuphila komshini okunwetshiwe
• Ukwethembeka okuthuthukisiwe
• Izindleko eziphansi

FAQ

Umuntu kufanele abuyisele kangaki izindwani ku-pelletizer yepulasitiki?

Ama-blade ngokuvamile adinga ukushintshwa njalo emavikini ambalwa. Ukusetshenziswa kakhulu noma izinto eziqinile zingase ziguge ngokushesha. Abasebenzi kufanele bawahlole masonto onke ukuze bathole imiphumela engcono kakhulu.

Yini okufanele ama-opharetha ayenze uma i-pelletizer iqhubeka nokugxumela?

Kufanele bamise umshini, bakhiphe noma iyiphi ipulasitiki enamathele, futhi bahlole izindwani ezibuthuntu noma izikrini ezivalekile. Ukuhlanza njalo kusiza ukuvimbela ukuminyana.

Ingabe umuntu angasebenzisa noma iyiphi i-lubricant ku-pelletizer?

Cha, sebenzisa njalo okokugcoba okunconywe umenzi. Uhlobo olungalungile lungalimaza izingxenye noma lubangele ukushisa ngokweqile.

Ithimba le-R&D lemishini yepulasitiki ezishintshayo

Uchwepheshe wezixazululo ezizenzakalelayo embonini yepulasitiki

Siyiqembu lezobuchwepheshe elineminyaka engu-20 yokuhlangenwe nakho embonini yepulasitiki, eligxile ku-R&D kanye nokukhiqizwa kwemishini yokubumba umjovo, izingalo zamarobhothi kanye nemishini yokusiza (izinto zokomisa/ okokushisa/izilawuli zokushisa kwesikhunta)