Kuchengetwa kwezuva nezuva kunochengeta aplastiki pelletizerkumhanya zvakanaka. Vanhu vanoshanda navomapurasitiki ekudzoreredza michinaziva kuti kuchenesa nguva dzose uye kutarisa kunobatsira kudzivirira nyaya. Agranulator, sezvakangoita cheroepurasitiki recycle muchina, inoda kutarisirwa. Kana mumwe munhu akachengetedza aepurasitiki recycling muchina, vanochengetedza mari yavo uye vanoita kuti basa rive rakachengeteka.

Key Takeaways

• Ita cheki yemazuva ese yeakaregedzeka mabhaudhi, anodonhedza, uye asara epurasitiki kuchengetedzapelletizer inoshanda zvakanakauye kudzivirira matambudziko makuru.
• Tevedzera vhiki nevhiki uye pamwedzi mabasa ekugadzirisa senge mashizha ekurodza, ekuongorora mabhandi, uye yekuyedza kuchengetedza maficha kuti uwedzere hupenyu hwemuchina nekuvandudza mashandiro.
• Gara uchikoshesa kuchengetedza nekudzima magetsi, kupfeka giya rekudzivirira, uye kushandisa nzira dzekuvhara / tagout usati wagadzirisa kudzivirira tsaona.

Plastic Pelletizer Maintenance Schedule uye Matanho

Daily Maintenance Mabasa

Vashandi vanofanira kutarisa pelletizer yepurasitiki zuva rega rega vasati vatanga basa. Vanotsvaga mabhaudhi akaregedzeka, anobvinza, kana ruzha rupi zvarwo. Ivo zvakare vanove nechokwadi chekuti muchina wakachena uye hauna mapurasitiki asara. Kana vakaona chero matambudziko madiki, vanoagadzirisa ipapo. Iyi tsika inoita kuti muchina ushande zvakanaka uye unobatsira kudzivirira nyaya hombe gare gare.

Daily Checklist:

• Ongorora mabhaudhi akaregedzeka kana asipo
• Tarisa kuti mafuta kana mvura haina kubuda
• Teerera maungira asina kujairika
• Bvisa mapurasitiki asara kana marara
• Simbisa kuti varindi vekuchengetedza varipo

Zano:Cheki chekukurumidza chezuva nezuva chinogona kuchengetedza maawa ekugadzirisa nguva gare gare.

Weekly and Periodic Maintenance Tasks

Vhiki yega yega, vashandisi vanonyatso tarisisa pelletizer yepurasitiki. Vanotarisa mabhanhire kuti haana kupera uye vanova nechokwadi chokuti mashizha akapinza. Ivo zvakare vanoongorora masikirini uye vanochenesa kana kutsiva iwo kana zvichidikanwa. Kamwe chete pamwedzi, vanoongorora kurongeka kwemuchina uye vanoedza bhatani rekumisa emergency.

Weekly Tasks Table:

Kuchenesa Plastic Pelletizer

Kuchenesa kunochengeta pelletizer yepurasitiki iri muchimiro chepamusoro. Vashandi vanodzima muchina uye vorega kuti utonhore vasati vachenesa. Vanoshandisa mabhurashi kana mweya wakatsikirirwa kubvisa guruva nepurasitiki bits. Pazvisaririra zvinonamira, vanoshandisa mushonga wakapfava wakachengeteka pamushini. Zvikamu zvakachena zvinogara kwenguva refu uye zvinoshanda zviri nani.

Cherechedza:Usamboshandisa mvura zvakananga pane zvikamu zvemagetsi. Nguva dzose omesa muchina mushure mekuchenesa.

Lubrication Points uye Nzira

Lubrication inoita basa rakakura mukudzikisa kukweshera uye kupfeka mukati mepurasitiki pelletizer. Vashandi vanoisa girisi kana oiri kuzvikamu zvinofamba zvakaita semabheya, magiya, uye mashaft. Vanotevera gwara remugadziri wemhando yakakodzera uye huwandu hwemafuta.

Zvidzidzo zvenguva pfupi yapfuura zvinoratidza kuti kuwedzera chiutsi panguva yepelletizing kunokora iyo lubrication layer pakati pepellets nesimbi inofa. Iyi yakakora layer inoshandura maitiro kubva pakubata zvakananga kuenda kune yakasanganiswa lubrication state, izvo zvinoreva kushoma kusakara pane pellet surface. Kana vashandisiwedzera chiutsi kubva pa0.035 kusvika 0.053 kg pakg yezvigadzirwa, kukwesha kunodonha ne16%. Shanduko iyi inodzikisirawo simba rinodiwa kumhanyisa muchina uye kuita kuti ma pellets atonhore, ayo anoabatsira kuti arambe akasimba uye akasimba.

Vashandi vanogona kudzora lubrication layer nekugadzirisa kushandiswa kweutsi. Chifukidzo chakakora chinozadza maburi madiki pane panofa, izvo zvinowedzera kuderedza kukwenya nekupfeka. Mafaro matsva anoda simba rakawanda nekuti nzvimbo dzadzo dzakati nyangarara, asi padzinotsvedzerera, firimu rekuzora rinowedzera kukora uye kudonhedza.

Lubrication Points:

• Main bearings
• Gearbox
• Shaft inopera
• Kufa pamusoro (nemhepo kana mafuta)

Zano:Nguva dzose shandisa mafuta anokurudzirwa uye usambonyanya-kuzora. Mafuta akawandisa anogona kukonzera kupisa.

Kuongorora uye Kutsiva Zvikamu Zvakasakara

Zvikamu zvakasakara zvinogona kudzikisa pasi pelletizer yepurasitiki kana kutoita kuti imire. Vashandi vanotarisa mablades, masikirini, uye mabhandi kuti vaone zviratidzo zvekupfeka. Kana vakaona pakatsemuka, machipisi, kana kutetepa, vanotsiva chikamu chacho ipapo ipapo. Kuchengeta masipari paruoko kunobatsira kudzivirira kunonoka kwenguva refu.

Zviratidzo Chikamu Chinoda Kutsiviwa:

• Mashizha akasvibira kana kuchekwa
• Masikirini ane maburi kana akavharika
• Mabhandi anotsemuka kana kuregedzera

Magetsi System Macheki

Iyo yemagetsi system inodzora pelletizer yepurasitiki. Vashandi vanoongorora waya, maswichi, uye mapaneru ekudzora kukuvara kana kusabatana. Ivo vanoedza kumira kwechimbichimbi uye chengetedzo interlocks kuti vaone kuti vanoshanda. Kana vakawana chero waya dzakapwanyika kana hwema hwakatsva, vanofonera nyanzvi yemagetsi.

Chenjedzo:Usambofa wakavhura mapaneru emagetsi muchina uchishanda. Gara uchikiya kunze kwemagetsi usati washanda pazvikamu zvemagetsi.

Chengetedzo Yekuchengetedza Pamberi Pekugadziriswa

Kuchengeteka kunouya pekutanga. Pamberi pekugadzirisa, vashandi vanodzima pelletizer yepurasitiki uye voibvisa kubva pamagetsi. Vanorega zvikamu zvinofamba zvichimira zvachose. Vanopfeka magirovhosi, magirazi uye mamwe magiya ekuchengetedza. Kana vachida kushanda mukati memuchina, vanoshandisa nzira dzekuvhara/tagout kuona kuti hapana anoibatidza nekukanganisa.

Matanho Ekuchengetedza:

1. Dzima uye unplug muchina
2. Mirira kuti zvikamu zvose zvimire kufamba
3. Pfeka giya rekuchengetedza rakakodzera
4. Shandisa lockout/tagout tags
5. Tarisa kaviri usati watanga basa

Rangarira:Maminitsi mashoma ekuwedzera ekuchengetedza anogona kudzivirira kukuvara kwakanyanya.

Plastic Pelletizer Troubleshooting uye Performance Optimization

Matambudziko Anowanikwa uye Kugadzirisa Kurumidza

Vashandisi dzimwe nguva vanoona matambudziko neplastic pelletizer panguva yekushandiswa kwezuva nezuva. Muchina uyu unogona kuita jam, kuita ruzha rwakanyanya, kana kuburitsa mapellets asina kuenzana. Nyaya idzi dzinogona kuderedza kugadzirwa. Heano mamwe matambudziko akajairika uye maitiro ekuagadzirisa:

• Jamming:Kana epurasitiki pelletizer jams, vashandisi vanofanirwa kumisa muchina uye kujekesa chero chinhu chakanamira. Vanogona kushandisa bhurasho kana chishandiso kubvisa marara.
• Noisy Operation:Manzwi ane ruzha anowanzoreva mabhaudhi asina kusimba kana mabhengi akasakara. Vashandi vanofanira kuomesa mabhaudhi uye tarisa mabearings ekukuvara.
• Uneven Pellet size:Mashizha asina kusimba kana akavharika skrini anogona kukonzera izvi. Vashandi vanofanira kurodza kana kutsiva mashizha uye kuchenesa masikirini.
• Kupisa zvakanyanya:Kana muchina wacho uchipisa zvakanyanya, vashandisi vanofanirwa kutarisa kuvharika kwemhepo kana kuderera kwemafuta.

Zano:Chiito chekukurumidza pamatambudziko madiki chinoita kuti pelletizer yepurasitiki irambe ichimhanya uye inodzivirira kugadzirisa kwakakura.

Mazano eKuwedzera Kubudirira uye Hupenyu

Maitiro mashoma akareruka anobatsira vashandisi kuwana zvakanakisa mhedzisiro kubva kune epurasitiki pelletizer. Vanofanira kugara vachitevera purogiramu yekuchengetedza uye kushandisa zvinhu zvakakodzera. Michina yakachena inoshanda zvirinani uye inogara kwenguva refu.

• Chengetedza muchina wakachena mushure mekuchinja kwega kwega.
• Shandisa mafuta akatenderwa chete uye zvikamu.
• Chengetedza zvidimbu munzvimbo yakaoma, yakachengeteka.
• Dzidzisa vese vashandisi nezvekushandisa kwakakodzera uye kuchengeteka.

Iyo inochengetedzwa-yepurasitiki pelletizer inogona kumhanya kwemakore nekuputsika kushoma uye kuita zvirinani.

Nguva dzose kuchengetedzainoita kuti pelletizer yepurasitiki irambe yakasimba kwemakore. Vashandi vanotevera hurongwa hweseti vanoona kushomeka nguva uye kuita zvirinani. Tsvagiridzo yeindasitiri inoratidza kuti smart care inotungamira kune hurefu hwehupenyu hwemidziyo, kushoma kugadzirisa, uye yakatsiga pellet mhando.

• Yakawedzerwa hupenyu hwemuchina
• Kuvimbika kwakavandudzwa
• Mari yakaderera

FAQ

Kangani munhu anofanirwa kutsiva mablades paplastic pelletizer?

Mablades anowanzoda kuchinjwa mavhiki mashoma. Kushandisa zvakanyanya kana zvinhu zvakaoma zvinogona kupera nekukurumidza. Vashandi vanofanira kuvatarisa vhiki nevhiki kuti vawane migumisiro yakanaka.

Chii chinofanira kuitwa nevashandisi kana pelletizer ikaramba ichijama?

Vanofanira kumisa muchina, kubvisa chero purasitiki rakanamira, uye tarisa mashizha asina kusimba kana akavharika skrini. Kuchenesa nguva dzose kunobatsira kudzivirira jams.

Pane munhu anogona kushandisa chero mafuta ekuzora pane pelletizer?

Kwete, gara uchishandisa lubricant inokurudzirwa nemugadziri. Mhando isiriyo inogona kukuvadza zvikamu kana kukonzera kupisa.

Plastic otomatiki midziyo R&D timu

Nyanzvi mune otomatiki mhinduro yeindasitiri yepurasitiki

Isu tiri timu yehunyanzvi ine makore makumi maviri echiitiko muindasitiri yepurasitiki, yakatarisana neR&D nekugadzira michina yekuumba jekiseni, maoko erobhoti nemichina yekubatsira (michina yekuomesa / inotonhorera / mold tembiricha inodzora)