Guhitamo icyizaImashini ibumba plastikeni ngombwa kugirango umushinga ugende neza no kuzamura ubucuruzi. Isuzuma ryuzuye ryumushinga ukenewe hamwe nubushobozi bwimashini bituma ishoramari rifatika. Suzuma ibyingenziImashini itera inshingeisoko:

Isoko ryimashini ikora imashini iteganya a5.2% CAGR kuva 2024 kugeza 2032, ikava kuri miliyari 5.6 USD ikagera kuri miliyari 8.9 USD. Iri terambere ryerekana ko hakenewe guhitamo ibikoresho byubwenge. Gusobanukirwa ibyingenzi byingenzi bya tekiniki byemeza guhuza intego zumusaruro. UburenganziraImashini itera imashinini ngombwa kugirango bikore nezaGushushanya inshinge. Abashoramari nabo barazirikanaImashini zitunganya plastikeigenamigambi ryuzuye.

Ibyingenzi

• Hitamo iburyoimashini yububiko bwa plastike. Imashini zitanga amashanyarazi zitanga neza kandi zizigama ingufu. Imashini ya Hydraulic itanga imbaraga zikomeye kubice binini. Imashini ya Hybrid ihuza inyungu zombi.
• Sobanukirwa nuburyo bwo gufunga. Sisitemu ebyiri-zibitse zibika umwanya kandi zihuye nuburyo bunini. Sisitemu ya Toggle nibyiza kubyara umusaruro byihuse. Buri sisitemu ifite inyungu zitandukanye.
• Reba amakuru yingenzi ya tekiniki. Umwanya wo guhambiranya werekana ifu nini imashini ishobora gufata. Imbaraga zo gufunga zihagarika plastike kumeneka. Ingano ya platine ituma ifumbire ihura neza.
• Huza ingano yimashini kubice byawe. Gukingura no kumanywa bigomba kuba binini bihagije. Ibi bifasha ibice gusohoka byoroshye. Imashini nini itari yo irashobora gutera ibibazo no guta.
• Hitamo imashini ijyanye n'umushinga wawe ukeneye. Imashini nziza ifasha mubikorwa byubu. Ifasha kandi iterambere ryigihe kizaza. Ihitamo riganisha ku ntsinzi ndende.

Gusobanukirwa Ubwoko bwibanze bwimashini ya plastike

Guhitamo imashini ibumba imashini itangirana no kumenya ubwoko bwibanze. Buri mashini itanga inyungu zidasanzwe kubikenerwa bitandukanye. Reka dusuzume ibyiciro byingenzi.

Imashini zibumba amashanyarazi

Imashini ikora amashanyarazi ya plastike ni nyampinga wukuri kandi neza. Bokoresha moteri ya servo yamashanyarazi kubikorwa byose. Igishushanyo bivuze ko bakoresha imbaraga gusa mugihe bakora cyane, biganisha ku kuzigama ingufu zikomeye. Kurugero, izo mashini zirashoborauzigame ingufu 50% ugereranije na sisitemu ya hydraulic ishaje na 20-30% kuruta servo-hydraulics. Sisitemu yo kugenzura sisitemu itanga ubunyangamugayo budasanzwe, kugera kumwanya wo gusubiramo ± 0.01 mm. Ubu busobanuro butuma biba byiza kubice bito, bigoye hamwe nibisabwa bikenera guhuzagurika. Tekerezaibikoresho byubuvuzi, ibikoresho bya elegitoroniki, cyangwa lensike optique. Izi mashiniindashyikirwa mubidukikije bisukuye kuko bidakoresha hydraulic fluid, birinda kwanduza.

Imashini ya Hydraulic

Imashini ya hydraulic ibumba imashini izwiho ibyaboimbaraga zikomeye kandi ziramba. Bakoresha hydraulic fluid kugirango batange imbaraga, cyane cyane mugukomera. Izi mashini ninziza cyane kuri progaramu ya tonnage no kubumba ibice binini, biremereye hamwe nibisobanuro birambuye. Barashobora kwihatiraimbaraga zidasanzwe, kubikora neza kubintu nkaibinyabiziga bimodoka cyangwa binini, ibice byinshi. Mugihe zishobora gutinda kandibidasobanutse neza kuruta imashini zamashanyarazi kubera imbaraga za fluid, imbaraga zabo nuburyo bwinshi mugukoresha ibikoresho bitandukanye bituma bahitamo nezabinini bininimu nganda nkagukora amamodoka n'inganda.

Imashini ya Hybrid Plastike

Imashini zibumba za Hybrid zihuza ibintu byiza bya sisitemu y'amashanyarazi na hydraulic. Boshyiramo amashanyarazi neza nimbaraga za hydraulic. Ibi bivuze ko batanga ingufu zingirakamaro hamwe nukuri kwimashini zamashanyarazi, hamwe nimbaraga zo gufatana hejuru hamwe nigihe kirekire cyamazi ya hydraulic. Moderi ya Hybrid iratandukanye cyane. Bashobora kugira hydraulic clamping hamwe no guterwa amashanyarazi, cyangwa ubundi. Uku guhuza n'imihindagurikire ibemerera gukora imirimo myinshi yo kubumba, kuva ibice bito kugeza binini, binini. Kurugero, barazwi muriinganda zitwara ibinyabiziga kumwanya wibikoresho na bumpers, no mubuvuzi no gupakirakuburinganire bwimikorere no gukora neza. Izi mashini zirashobora kandikora imirimo ya hydraulic nkibikurura intoki udakeneye igice cyihariye, cyuzuye hydraulic unit, ninyongera nini kubidukikije bisukuye.

Gusuzuma uburyo bwo gufunga imashini zikora plastike

Guhitamo uburyo bukwiye bwo gufatana ibyemezo nicyemezo kinini kumashini iyo ari yo yose ibumba. Ihindura muburyo butaziguye umusaruro nubwoko bwibice ushobora gukora. Sisitemu Yihuse (QMC) sisitemu, kurugero, ningirakamaro mukugabanya ibihe byahindutse. Sisitemu irashoboragabanya amasaha kuva kumasaha kugeza kumunota gusa. Naboongera umutekano ukureho ibikenewe kubakozi kwomekaho intoki imbere yimashini. Ibi bivuzeimirimo y'amaboko make hamwe n'ingaruka nke.

Sisitemu ebyiri

Sisitemu ebyiri zifata sisitemu zizwiho igishushanyo mbonera. Bakoresha platine ebyiri kugirango bakoreshe imbaraga mubibumbano. Igishushanyobivanaho gukenera icyuma gifata inyuma, guha imashini aibirenge bito cyane. Ibi nibyiza kubabikora bafite umwanya muto. Sisitemu nayo iratangaguhinduka kubintu binini. Batanga aubuntu bwa karuvati intera intera no gufungura kumanywa. Ibi bituma ibikoresho byinshi-cavity nibikoresho bigoye bya geometrike. Urashobora kubumba ibice binini cyangwa ibice byinshi bito mugihe kimwe. Sisitemu ebyiri-platine nayo igabanya guhindagurika no gutanga ibihe byihuta.Bazwiho kandi kuzigama ingufu.

Kuzuza sisitemu

Sisitemu yo gufunga sisitemu ikoresha imashini ikoresha kandi ihuza imbaraga zo gukomera. Nibyiza cyane kubushakashatsi bwihuse.Igice cyo guhinduranya kirimo guhuza, guhuza, hamwe nigikoresho cyo gutwara. Gushiraho biremeragusezerana byihuse no gutandukana, kubikora neza mubikorwa byo gusubiramo. Toggle clamps itanga imbaraga zihoraho. Byaremewe "gukabya gukabya," gufunga umwanya udakeneye umuvuduko ukabije wa hydraulic. Ibi bifasha gukomeza imbaraga hamwe nibibazo byo kwihanganira inganda cyangwa kunyeganyega. Sisitemuitangirana byihuse, kwimura nini nimbaraga nke, hanyuma ikarangirana buhoro, imbaraga nyinshi.

Ariko,sisitemu gakondo yo guhinduranya akenshi ifite ikirenge kinini kubera ibice byimbere. Ibi birashobora guhindura impinduka zidahinduka. Sisitemu yo hanze ihinduranya, kurundi ruhande, itanga igishushanyo mbonera cyo kubika umwanya kandi byoroshye kuboneka. Kubungabunga, guhinduranya clamps ikeneweubugenzuzi buri gihe bwo kwambara no kwangirika. Ugombakubisukura kenshi hanyuma ugasiga amavuta kubice byimuka. Gusimbuza ibice byashaje bidatinze bifasha gukomeza gukora neza n'umutekano. Ibyabokuramba biterwa nubwiza bwibikoresho nuburyo sisitemu yo guhuza yubatswe.

Ibyingenzi bya tekinike yihariye yo gutoranya imashini ya plastike

Guhitamo imashini ibumba neza ya plastike bisobanura kureba neza amakuru yubuhanga. Ibi bisobanuro birakubwira icyo imashini ishobora gukora kandi niba ihuye numushinga wawe. Kubisobanukirwa bigufasha gushora ubwenge.

Umwanya wo guhambira-Umwanya wo gucumbika

Umwanya wa karuvati ni igipimo gikomeye. Irakubwira ubunini ntarengwa bwububiko imashini ishobora gufata. Tekereza karuvati-nkingi nkinkingi zifata imiterere yimashini. Ifumbire igomba guhuza hagati yizi nkingi. Niba ifu ari nini cyane kumwanya uri hagati ya karuvati, ntabwo izakorana niyi mashini.Imashini zisanzwe zikoresha ibishushanyo bigera kuri metero 4 kuri metero 4. Nyamara, ibishushanyo binini bikenera ibikoresho byihariye bifite intera nini ya karuvati.

Hano hari amabwiriza ngenderwaho akwiye kubumba:

• Ibipimo:
  • Ubugari bwububiko bugomba kuba munsi ya kimwe cya kabiri cyumwanya utambitse.
  • Uburebure bwububiko bugomba kuba munsi ya kimwe cya kabiri cyumwanya uhagaze.
• Umutekano:
  • Kubibumbano bito, emera byibuze 25mm yumwanya kuri buri ruhande.
  • Kubishusho binini, emera byibuze 50mm yumwanya kuri buri ruhande.
• Ubunini: Ubunini bwububiko bugomba guhura nuburinganire bwimashini kandi ntarengwa.

Abashushanya ibishushanyo nabo basuzuma izi ngingo:

• Ubugari bwuburebure cyangwa uburebure bugomba kuba byibura 1/2 cm (hafi cm 1,27) ubugari burenze ubunini bwimbaraga.
• Umubyimba wububiko ugomba kuba inshuro 2,5 zubujyakuzimu kugirango wuzuze neza iyo ufunze.

Urwego rwa Tonnage hamwe nubunini bwigice

Imbaraga zo gufunga, cyangwa tonnage, nuburyo imbaraga imashini ikoresha kugirango igumane ibice bifunze mugihe cyo gutera inshinge. Ibi birinda plastike gusohoka, abantu bita "flashing."Imbaraga zifatika kumashini nka Topstar ni 90T-2800T. Urabara ukurikije igice cyateganijwe hejuru yubuso hamwe nubunini bwa plastike.

Dore uko abantu babara imbaraga zisabwa zikenewe:

• Amategeko: Ubu buryo bugereranya tonnage ukoresheje igice cyigice, ubwoko bwa plastike, ubunini bwacyo, na'clamp factor' (mubisanzwe 2 kugeza 8, cyangwa impuzandengo ya 5). Ariko, ibi birashobora kuba atari byo. Imbaraga nke cyane zitera ibibazo byubuziranenge, kandi byinshi byongera ibiciro byububiko.
• Ibishushanyo mbonera: Izi porogaramu za mudasobwa zerekana tonnage nyayo ikenewe mugihe cyo gushushanya.Kurugero, kwigana igice kimwe cyahanuye Toni 509.
• Kubara Inyigisho: Urashobora gukoresha formulaire:Imbaraga zifatika (T) = Ingufu zifatika zihoraho (Kp) Area Agace kateganijwe (S muri cm²). Kurugero, niba PE plastike ifite Kp ifite agaciro ka 0.32 naho agace kateganijwe ni cm 410, imbaraga zo gukomera zaba 0.32 ✕ 410 = 131.2 T.
• Isesengura ryuzuye: Ubu ni uburyo busobanutse neza. Igena tonnage. Ongeraho ibintu 15% byumutekano kuri ibyo bisubizo bitanga imbaraga zifatika zifatika kandi birinda flash. Iri sesengura ryerekana kandi uburyo ibindi bintu, nkumubare wamarembo (amarembo menshi bisobanura tonnage yo hepfo) hamwe nuburebure bwurugendo (gutemba birebire bikenera tonnage), bigira ingaruka kubikorwa.

Bigenda bite iyo imbaraga zo gufatana nabi?

Guhambira tonnage idahagije ishira vuba vuba. Gufatanya kutaringaniye birashobora kwangiza abayobozi pin na bushing. Ibi bivuze igihe kinini cyo hasi hamwe nigiciro kinini cyo kubungabunga. Kurenza urugero tonnage birashobora gutera ibimenyetso byo gutwika ibice kuko umwuka udashobora guhunga. Yongera kandi umuvuduko wimbere, bigatuma gahunda yo gutera inshinge idahuye.

Ingano ya platine nuburyo byateganijwe

Ingano ya platine n'imiterere ni nkumuzamu wo guhuza imiterere.Ifumbire igomba guhura na platine yimashini. Ubugari n'uburebure bwacyo, harimo ibyapa byo gushiraho, bigomba kuba bito kurenza umwanya uri hagati yimashini ya karuvati. Niba ifu ari nini cyane, ntabwo izahuza.Ifumbire yagenewe imashini nini (nka toni 500) ntishobora guhuza umubiri cyangwa gukora kuri gito (nka toni 200).

Reba uburyo igishushanyo mbonera kigira ingaruka kumiterere:

• Umurambararo munini wa diametre ukenera umwanya munini hagati yu mwobo uri ku isahani. Ibi byongera ubunini bwububiko rusange.
• Kubunini bwa platine ihamye, ijosi rya 28mm PCO1881 (risanzwe kumacupa yamazi) rishobora kwemerera ikibanza cya 50mm. Ibi birashobora gusobanura imiterere ya 8 × 9 kububiko bwa 72-cavity.
• Nyamara, ijosi rya 38mm ya Bericap (kumitobe) irashobora gukenera ikibanza cya 70mm kuri diameter nini. Ibi birashobora kugabanya imiterere kugeza kuri 6 × 6, bikavamo gusa 36-cavite ibumba mubice bimwe bifatika.

Ibi birerekana ko ingano nini y ijosi ihatira umusingi munini wububiko bumwe. Ibi birangiye bisobanura umubare muto ntarengwa wa cavites kumashini yatanzwe ya plastike.

Platen parallelism hamwe no gukomera nabyo ni ngombwa cyane. Bemeza ubuziranenge bwibice.Sisitemu yo kuringaniza ubwenge hamwe no kugenzura neza platinefasha kugumisha platine neza kandi iringaniye. Ibi birinda inenge kumuvuduko ukabije. Gusya hejuru yubuso birema hejuru, bigereranijwe hejuru yibibaho byibanze muburyo bwo kwihanganira ibintu, akenshi0.005mm kuri 100mm z'uburebure.

Gufungura inkorora n'amanywa yo gusohora neza

Gufungura no kumanywa ni ibipimo byingenzi kumashini iyo ari yo yose ikora. Zigira ingaruka zitaziguye kuburyo bworoshye kandi neza igice kibumbwe kiva mubibumbano. Gufungura gufungura bivuga intera igenda ya platine igenda. Umunsi wamanywa ni umwanya munini ufunguye hagati yimiterere ya kabiri iyo imashini ifunguye neza. Byombi bigomba kuba binini bihagije kugirango igice gikureho nta kibazo.

Niba umwanya ufunguye, cyangwa amanywa, hagati yibice bibiri bidahagije kugirango igice gisohore neza, bitera ibibazo byinshi. Ababikora barashobora gukenera imashini nini, ihenze hamwe na stroke nini yo gufungura. Ibi birashobora gushikana ku mikorere itandukanye:

• Kwangirika kw'ibintu bibaho kuko plastike iguma muri barrale igihe kirekire.
• Kwambara kubumba byiyongera kubera umuvuduko mwinshi.
• Kumurika ibice bibaho iyo platine ituye kuko ifu ntoya iri mumashini nini.
• Kurasa kutavuguruzanya bivamo mugihe igice kinini cyo gutera inshinge gitanga amajwi make.
• Ibihe byizunguruka byiyongera kuko imashini nini zikora buhoro.

Indwara yo gusohora nayo ni ngombwa cyane. Ubu ni intera pin ya ejector isunika igice hanze. Gusabwa gusohora bigomba guhura nubushobozi bwimashini. Ibice bifite ubunini bunini bwo gushushanya, nka tebes cyangwa ibikoresho byimbitse, bikenera inkoni ndende kugirango bikurweho neza. Uburebure bwa silinderi ya ejector igena igipimo ntarengwa kiboneka. Abashushanya ibishushanyo bahora babigenzura niba bafite ugushidikanya bihagije. Bemeza ko imashini ishobora gusunika igice hanze kandi neza.

Guhitamo imashini ikora plastike ni inzira ikomeza. Ihuza ibikenewe byumushinga hamwe nibisobanuro byimashini. Imashini nziza ihuza nibikorwa byubu kandi ishyigikira kwaguka kazoza. Ishoramari ryibikorwa mumashini iboneye nibyingenzi kugirango bigerweho neza kandi byunguke. Ibi birimogukurikiza amahame yinganda zo kugabanya kugabanya imyanda no gukoresha ibikoresho bya digitale kugirango ikurikirane igihe. Isosiyete kandi itandukanya abakiriya bayo kandi igashora mubakozi bafite ubuhanga. Izi ntambwe zituma iterambere rirambye kandi neza.

Ibibazo

Ni irihe tandukaniro nyamukuru riri hagati yimashini zikora amashanyarazi na hydraulic?

Imashini zitanga amashanyarazi zitanga neza kandi zizigama ingufu. Bakoresha moteri ya servo kubikorwa byose. Imashini ya Hydraulic itanga imbaraga zikomeye kubice binini. Bakoresha umuvuduko w'amazi. Imashini ya Hybrid ihuza inyungu zombi, zitanga byinshi.

Kuki gutandukanya karuvati ari ngombwa muguhitamo imashini?

Umwanya wo guhambiranya ugena ingano ntarengwa imashini ishobora gufata. Ifumbire igomba guhuza hagati yizi nkingi. Umwanya utari wo bivuze ko ifu itazakorana niyi mashini. Ni igipimo gikomeye cyo gucumbika.

Nigute imbaraga zo gufatana zigira ingaruka kumiterere yibice byabumbwe?

Imbaraga zo gufunga zituma igice cya kabiri gifunga mugihe cyo gutera inshinge. Imbaraga nke cyane zitera "flashing" cyangwa ubuziranenge bwibice. Imbaraga nyinshi zirashobora kwangiza ifu cyangwa gutera inenge igice nkibimenyetso. Gufata neza bitanga ibisubizo bihamye.

Ni izihe nyungu za sisitemu yo gufatisha ibice bibiri?

Sisitemu ebyiri-zitanga igishushanyo mbonera, kuzigama umwanya. Zitanga umurongo utubutse-umurongo hamwe no kumanywa kumanywa manini manini. Izi sisitemu kandi zigabanya guhindagurika kandi zishobora kuganisha ku bihe byihuse.

Ni ryari ubucuruzi bwakagombye gutekereza imashini ivanga plastike ivanze?

Abashoramari bagomba gutekereza imashini zivanga mugihe bakeneye ibisobanuro n'imbaraga. Izi mashini zihuza amashanyarazi neza nimbaraga za hydraulic. Zirahuze, zikora ibintu byinshi muburyo bwo kubumba neza.