I-granulator yepulasitikiamaphutha afana nokungcoliswa kwempahla, ukuphakela ngendlela engafanele, izindwani ezigugile, nokulawulwa okungekuhle kwezinga lokushisa kungabangela ukujamu noma amapulangwe epulasitiki angalingani. Ukuxazulula inkinga ngokushesha kuvikela i-umshini we-granulator, isekelaukulungiswa kwesikulufa se-granulator, futhi iyathuthukaipulasitiki extruderukusebenza.

• Ukuhlola okuvamile nokuqeqeshwa kusiza ukugcina ukusebenza kahle nokunciphisa isikhathi sokuphumula esibizayo.
• Ukususa ukungcola ngaphambi kokucutshungulwa kuphinde kunwebe impilo yomshini, kunikeze okuthembekileisisombululo se-plastic pellets esingalingani.

Okuthathwayo Okubalulekile

• Buka izimpawu ezinjengokukhiqiza kancane, umsindo ongajwayelekile, nosayizi we-pellet ongalingani ukuze ubambe ukuvala kusenesikhathi futhi uvikele isimbudumbudu sakho.
• Gcina izinto ezisetshenziswayo zihlanzekile, zondle kancane, futhi ugcine ama-blade futhiIzilawuli zokushisaukuvimbela ujamu futhi uthuthukise ikhwalithi ye-pellet.
• Landela ukuhlanzwa okuvamile, ukuhlolwa, nokuqeqeshwa kwabasebenzi ukuze ugweme isikhathi sokuphumula esibizayo futhi ugcine eyakhoipulasitiki granulatoregijima kahle.

Ukuhlonza Ukuvaleka Kumsebenzi We-Plastic Granulator

Izimpawu Ezivamile Zokuvala

Abasebenzisi bavame ukuqaphela izimpawu ezimbalwa eziyisixwayiso uma aipulasitiki granulatoriqala ukugcwala.

• Ama-blunt blades alwela ukusika izinto, okubangela ukuvimbeka njalo.
• Umsindo owengeziwe nokungalingani kwesignali yokudlidliza kusukela ekugqokeni kwe-blade engalingani.
• Ukusebenza okuphansi kusho ukuthi umshini ucubungula impahla encane ngesikhathi esifanayo.
• Ukuhlola okubukwayo kungase kubonise ukuguga kwama-blade, injini, noma isistimu yokuphakelayo.
• Ukwehla okungazelelwe kwejubane lokukhiqiza kanye nokwakheka kwezinto ezibonakalayo ngaphakathi komshini nakho kubonisa ukuvaleka.
• Izindlela zokuphepha ezigcwala kakhulu zingase ziqale kaningi, zimise umshini ukuze kuvinjelwe umonakalo.

Izimpawu Zosayizi Wezinhlayiyana Ezingalingani

Ukuvala kuvame ukuholela kumasayizi ama-pellet angahambisani. Lapho i-granulator ingakwazi ukusika izinto ngokulinganayo, amanye ama-pellets aba makhulu kakhulu kuyilapho amanye aphenduka amancane kakhulu. Lokhu kungalingani kungabangela izinkinga ezinqubweni ezingaphansi komfula. Ama-opharetha angase abone ingxube yothuli olucolekile nezigaxa ezinkulu ekukhishweni. Umshini ungase futhi ukhiqize imfucuza eyengeziwe, futhi izinga lomkhiqizo wokugcina lingase lehle.

Izinkomba Zokuqala Zesexwayiso

Ukutholwa kusenesikhathi kusiza ukuvimbela ukuvaleka okukhulu. Abaqhubi kufanele baqaphe izimo zempahla eluhlaza, baqinisekise ukuthi izinto ezisetshenziswayo zihlala zomile futhi zingenakho ukungcola. Ukuhlanza njalo kwe-I-feed port kanye negumbi lokuchobozaisusa izinsalela ezisele. Amasistimu okuqapha isofthiwe alandelela izinga lokukhiqiza, ukudlidliza, nezinga lokushisa. Lezi zinhlelo zixwayisa abasebenzi ngezinguquko ezingase zibonise inkinga. Ukulandela izinqubo ezifanele zokuqalisa nokuvala nokugcina izinga lokuphakela elizinzile nakho kunciphisa ingozi yokuvala. Ukuhlolwa okuvamile nokushintshwa ngesikhathi kwezingxenye ezigugile kugcina i-granulator yepulasitiki isebenza kahle.

Amaphutha Ayinhloko Abangela Ukuvaleka Ku-Plastiki Granulator

Ukungcoliswa Kwempahla kanye Nokungcola

Ukungcoliswa kwempahla kuma njengembangela ehamba phambili yokuvinjwa kwe-granulator yepulasitiki. Ukungcola kungangena ohlelweni kusuka emithonjeni eminingana:

• Ikhwalithi yempahla eluhlaza empofu yethula amabala amnyama nezinhlayiya zangaphandle.
• Ukushisisa okweqile kwendawo noma ukugunda kakhulu kubangela ukuthi izinto ezenziwe nge-carbonized zakheke futhi zinamathele ngaphakathi komshini.
• Imfucumfucu yangaphandle, njengezinto zensimbi noma izingcezu eziqinile, ingawela ku-screw groove futhi ivimbe ukugeleza kokubalulekile.
• Okugcwalisa kanye nomswakama kumpahla eluhlaza kunganqwabelana, kubangele "ukuvaleka" endaweni yokuphakelayo.
• Izimbobo zokukhipha umoya ezingahlanzekile kanye nomlomo wesikhunta kuvumela izinto ezinekhabhoni ukuthi zakheke.

Ithiphu:Ama-opharetha kufanele ahlole njaloAma-Raw materialngokungcola okubonakalayo ngaphambi kokuwalayisha ku-granulator yepulasitiki. Ukuhlanzwa okuvamile kwezimbobo zokukhipha umoya nokukhipha amanzi kusiza ukuvimbela ukunqwabelana.

Lapho lokhu kungcola kunqwabelana, kubangela ukuphazamiseka kwemishini, kunciphise ukuphuma, futhi kungase kulimaze ngisho nezingxenye zangaphakathi.

Ukondla Okungafanele kanye Namazinga Okuphakelayo Kakhulu

Imikhuba yokudla engafanele ivame ukuholela ezenzweni zokuvala. Ukondla izinto eziningi ngesikhathi esisodwa noma ngokushesha kakhulu kungasigaxa imbudumbudu yepulasitiki. Lokhu kugcwala ngokweqile kwandisa ubungozi bokugcwala futhi kungacindezela injini.

• Amazinga okuphakela ngokweqile abangela ukuminyana futhi andise umthwalo emshinini.
• Ukudla ngokweqile kungase kubangele ukugcwala kwemoto, okungatholwa ngokuqapha imitha yamanje yemoto.
• Amabhulokhi wokudla okusheshayo noma angahambisani akhipha amapayipi futhi anciphise ukugeleza komoya, okwenza ukuvala kube kubi kakhulu.
• Ukufanisa indlela yokuphakela kanye nemishini yokudlulisa kusiza ukugcina ukusebenza kahle.

Ama-operators kufanele anciphise noma ayeke ukudla uma zibona izimpawu zokugcwala ngokweqile. Amazinga okuphakela angaguquki futhi alawulwayo agcina isistimu isebenza kahle.

Amablade agugile noma Alimele kanye nezikrini

Ama-blade nezikrini zidlala indima ebalulekile ekusikeni nasekulinganiseni ama-granules epulasitiki. Ngokuhamba kwesikhathi, lezi zingxenye ziwohloka noma zonakaliswe, okuholela ezinkingeni ezimbalwa:

• Ama-blade agugile noma abuthuntu aphoqelela i-granulator yepulasitiki ukuthi isebenze ngokuzikhandla, inciphise ukuphuma nokwandisa ukusetshenziswa kwamandla.
• Izikrini ezilimele noma ezivalekile zithinta ukuvumelana nosayizi wama-granules.
• Isimo sesikrini esingesihle siholela kusayizi wezinhlayiyana ezingalingani kanye nekhwalithi yomkhiqizo ephansi.
• Izikhathi ezinde zokucubungula kanye nokwenyuka kwemfucuza kwenzeka lapho ama-blade nezikrini zinganakekelwa.

Ama-opharetha kufanele acije noma ajikelezise ama-blade masonto onke futhi ashintshe izikrini njalo ngekota. Ukuhlola njalo nokuhlanza kusiza ukugcina ukusebenza kahle.

Ukulawulwa Kwezinga Lokushisa Okungekuhle kanye Nokushisisa ngokweqile

Ukulawula izinga lokushisa kubalulekile ekusebenzeni kahle. Uma izinga lokushisa liphezulu kakhulu noma liphansi kakhulu, kungavela izinkinga ezimbalwa:

• Ukulawulwa okungekuhle kwezinga lokushisa emphinjeni ophakelayo kubangela ukuthi ama-granules anamathelene noma ancibilike kancane, okuholela “ekuhlanganiseni.”
• Ukuvala ibhuloho kuvimbela ukugeleza kwezinto futhi kungabangela ukunqwabelana kwengcindezi nokugcwala kwemoto.
• Ukushisa okunganele noma ukungasebenzi kahle kwe-heater kwandisa i-torque futhi kungase kubangele ukwehluleka ukusebenza.
• Amazinga okushisa aphezulu ku-screw kanye nesilinda, kuhlanganiswe nokupholisa okungekuhle, kungavimba ukuthuthwa kwempahla.

Qaphela:Iphaneli yokulawula iqapha izinga lokushisa futhi izovala umshini uma weqa imikhawulo emisiwe, ivikela i-granulator yepulasitiki emonakalweni.

Ukuhlanzeka Okungenele kanye Nokunakekela

Ukuntuleka kokuhlanza nokugcinwa njalo kuvumela ukwakheka kwezinto ezibonakalayo nokuguga kwemishini kungabonakali. Lokhu kudebesela kuholela ekuvaleni njalo nokuncipha kokusebenza kahle.

1. Nsuku zonke:Hlanza futhi uhlole i-hopper, lalela umsindo ongajwayelekile, futhi uhlole izindlela zokuphuma.
2. Maviki onke:Hlola futhi uhlanze imimese, izikrini, namabhande ukuze uvimbele ukwakheka kwezinto.
3. Nyanga zonke:Qinisa amabhawodi futhi uhlole ama-bearings ubuqotho bemishini.
4. Njengoba Kudingeka:Gcoba izingxenye ezihambayo, lola imimese, futhi ulungise izikhala ukuze usike kahle.

Ukunakekelwa okujwayelekile kugcina i-granulator yepulasitiki isesimweni esihle sokusebenza futhi kusiza ukuvimbela ukuvala shaqa okungalindelekile.

Izixazululo zesinyathelo ngesinyathelo zamaphutha e-Plastiki Granulator

Ukususa Ukungcoliswa Kwempahla

Ama-operators angavimbela ukungcoliswa kwezinto ngokulandela inqubo yokuhlanza ecacile.

1. Hlanza i-granulator yepulasitiki nazo zonke izingxenye, njengei-hopper, i-rotor, izindwani, nezikrini, ngemva kokugijima ngakunye.
2. Sebenzisa omagnethi nezihlukanisi zensimbi ukubamba izingcezu zensimbi ngaphambi kokuba zingene emshinini.
3. Khetha izinto zokusetshenziswa zekhwalithi ephezulu kubahlinzeki abathembekile.
4. Hlukanisa i-granulator yokuhlanza okujulile lapho ushintsha izinto.
5. Yomisa zonke izinto ukuze ugcine amazinga omswakama ephansi, phakathi kuka-0.005% no-0.01% ngesisindo.
6. Qeqesha abasebenzi ukuthi basebenzise imikhuba emihle futhi bacabangele ukuzenzela ukuze banciphise amaphutha.

Ama-opharetha kufanele asebenzise amabhulashi ezintambo, okokususa amafutha, nezindwangu ezingenantambo ukuze azihlanze. Izibuko zokuphepha namagilavu ​​zivikela emaphethelweni abukhali kanye nemfucumfucu.

Ukulungisa Amasu Okondla

Ijubane lokudla elizinzile nelifanayo lisiza ukuvimbela ukuvala. Ama-opharetha kufanele afanise izinga lokuphakelayo namandla omshini. Ukondla ngokushesha kubangela ukuthi impahla inqwabelane, kuyilapho ukuphakela kancane kungamisa impahla futhi kuvimbele ukugeleza. Ukondla okuqhubekayo ngaphandle kokuma kugcina impahla ihamba kahle.

• Yondla udoti omkhulu kancane kancane futhi uqinisekise ukuthi usayizi wesiphakeli ulingana nembobo yomshini.
• Qala umshini futhi uwuvumele ufinyelele isivinini esivamile ngaphambi kokwengeza impahla.
• Buka imisindo engajwayelekile noma ukudlidliza futhi ulungise ukudla njengoba kudingeka.

Ukuhlola futhi Ukushintsha Ama-blades noma Izikrini

Ukuhlola okuvamile kugcina ama-blade nezikrini zisesimweni esihle. Ama-opharetha kufanele ahlole ama-blade nsuku zonke ukuthi agugile, afakile, noma awalungile yini.

Vala njalo futhi ukhiye umshini ngaphambi kokulungiswa. Gqoka amagilavu ​​nezibuko ukuze uphephe.

Ukulungisa kanye Nokwengamela Izilungiselelo Zezinga Lokushisa

Ukulawula izinga lokushisa okufanele kuvimbela ukushisa nokunamathela. I-granulator yepulasitiki isebenzisa izindawo zokushisisa ngezilawuli ezizimele nezinzwa. Ama-operators kufanele aqaphe amazinga okushisa ngesikhathi sangempela futhi awagcine phakathi kuka-160-220°C, kuye ngohlobo lwepulasitiki.

• Sebenzisa isixhumi esibonakalayo sesikrini esithintwayo ukuze uhlole futhi ulungise izilungiselelo.
• Hlanza imfucumfucu ngemva kokushintsha ngakunye futhi usebenzise amafutha okushisa aphezulu ukuze unciphise ukungqubuzana.
• Uhlelo luzovala uma amazinga okushisa angaphephile etholwa.

Ukusebenzisa Izindlela Zokuhlanza Eziphumelelayo

Ukuhlanza njalo kumisa ukunqwabelana kwezinto futhi kunciphisa ukuvala. Ama-opharetha kufanele ahlanze isikrini se-hopper ngaphambi kokugijima ngakunye.

• Susa imfucumfucu yepulasitiki nothuli ngemva kokushintsha ngakunye.
• Shintsha izikrini nama-blade ngesikhathi sokulungiswa kwaminyaka yonke.
• Ukuhlanza ngokuvamile kwehlisa okuqukethwe ukungcola kanye nokusetshenziswa kwamandla, futhi kuthuthukisa ukusebenza komshini.

Izinyathelo Zokuvimbela Ukuvala Imbotshana Yepulasitiki

Uhlu Lokuhlola Okuvamile

Ukuhlola okuvamile kusiza opharetha ukuthi bathole izinkinga ngaphambi kokuthi zidale ukuvala. Uhlu lokuhlola luqondisa abasebenzi emisebenzini yansuku zonke, yamasonto onke, neyanyanga zonke. Ama-opharetha abheka izindwani ezigugile, amabhawodi axegayo, nezikrini ezivinjiwe. Babheka imisindo eyinqaba noma ukudlidliza. Ngokulandela uhlu lokuhlola, amaqembu agcina umshini uhlanzekile futhi uphephile. Lo mkhuba wehlisa ingozi yokuwohloka okungazelelwe futhi ugcine ukukhiqizwa kuzinzile.

Ukuqeqeshwa Kwabasebenzi Nemikhuba Emihle Kakhulu

Ukuqeqeshwa kunikeza abaqhubi amakhono okubona nokulungisa izinkinga kusenesikhathi. Abasebenzi abaqeqeshwe kahle bayakwazi ukuphatha ama-pellets, ukuhlanza okuchithekile, nokulalela imisindo eyinqaba. Bafunda ukuhlola imishini futhi baphendule ngokushesha kuma-alamu. Ukuqeqeshwa kokuphepha kubafundisa ukusebenzisa izinto zokuzivikela nokulandela ukuhlolwa kokuphepha. Lezi zinyathelo zisiza ukuvimbela amaphutha aholela ekuvaleni.

1. Abasebenzisi baqapha okokusebenza ukuze bathole imisindo engajwayelekile noma ukudlidliza.
2. Ukuqeqeshwa kuhlanganisa ukuphatha i-pellet efanele kanye nokusabela kokuchitheka.
3. Abasebenzi bafunda ukuhlola nokuhlanza imishini njalo.
4. Ama-opharetha asabela ngokushesha kuma-alamu namaphutha.
5. Ukuqeqeshwa kufaka phakathi izindlela zokulungisa ukusebenza okuphezulu.
6. Ukuqeqeshwa kokuphepha kusekela ukusebenza kahle namaphutha ambalwa.

Izinhlelo Zokulungisa Ezihleliwe

Ukulungiswa okuhleliwe kugcina imishini isebenza kahle. Ukuhlanza njalo nokugcobisa kuvimbela ukuvala nokwelula impilo yezinto zokusebenza. Ukulibaziseka ukulola i-blade noma ukweqa ukuhlola kungabangela ukwakheka kwezinto ezibonakalayo kanye nokwehluleka komshini. Izinhlelo ezifana ne-Precision AirConvey's Cutting Edge Programme zikhumbuza amaqembu ukuthi alole nini ama-blade futhi alungise izingxenye. Lezi zinhlelo zisiza ukugwema ukuphuka nokunciphisa isikhathi sokuphumula.

• Ama-blade abuthuntu abangela ukwakheka kwezinto.
• Ukuvaleka kuholela ekuhlulekeni kwemishini kanye nokuma kokukhiqiza.
• Izinto ezisetshenziswayo eziningi kakhulu zingalayisha kakhulu izinjini futhi kulimaze izingxenye.
• Izinhlelo zokunakekela zinikeza iseluleko sochwepheshe nezikhumbuzi.

Ukulawulwa Kwekhwalithi Yezinto Ezingenayo

Ukuhlolwa kwekhwalithi ezintweni ezingavuthiwemisa izinkinga eziningi ngaphambi kokuba ziqale. Izisebenzi zihlola ukungcola, insimbi, noma umswakama. Basebenzisa omazibuthe nezikrini ukuze babambe izinto zangaphandle. Kuphela izinto ezihlanzekile, ezomile ezingena emshinini. Lesi sinyathelo sigcina isistimu ingenazihibe futhi ivikela okokusebenza.

Ukulawulwa kwekhwalithi okuvamile kusiza ukugcina ukusebenza kahle kanye nekhwalithi yomkhiqizo ophezulu.

• Ukuhlola okuvamile kusiza abaqhubi babone izimpawu zokuqala zenkinga.
• Isenzo esisheshayo sigcina imishini isebenza futhi igwema ukuma ezibizayo.
• Amaqembu alandela izinqubo ezihamba phambili abona imiphumela engcono nekhwalithi yomkhiqizo engashintshi.

Ukuhlala uqaphile nokugcina okokusebenza kuholela empumelelweni yesikhathi eside.

FAQ

Yini eyenza ama-plastic granulator blade aguge ngokushesha?

Ama-blade aguga ngokushesha lapho opharetha becubungula izinto eziqinile noma ezingcolile. Ukunakekelwa okungalungile kanye nokulola okungavamile nakho kunciphisa impilo ye-blade.

Ngabe opharetha kufanele bahlanze kangaki i-granulator yepulasitiki?

Abasebenzi kufanelehlanza umshiningemva kweshifu ngalinye. Ukuhlanza okuvamile kuvimbela ukwakheka kwezinto futhi kugcina i-granulator isebenza kahle.

Ingabe izikrini ezivaliwe zingathinta ikhwalithi ye-pellet?

Yebo.Izikrini ezivaliwebangela osayizi be-pellet abangalingani kanye nekhwalithi yomkhiqizo ephansi. Ukuhlola njalo nokuhlanza kusiza ukugcina okukhiphayo okungaguquki.

Ithimba le-R&D lemishini yepulasitiki ezishintshayo

Uchwepheshe wezixazululo ezizenzakalelayo embonini yepulasitiki

Siyiqembu lezobuchwepheshe elineminyaka engu-20 yokuhlangenwe nakho embonini yepulasitiki, eligxile ku-R&D kanye nokukhiqizwa kwemishini yokubumba umjovo, izingalo zamarobhothi kanye nemishini yokusiza (izinto zokomisa/ okokushisa/izilawuli zokushisa kwesikhunta)