A Umatshini wokurisayikilisha wePlastikingo 2025 features amacandelo abalulekileyo eziliqela, ezifana iinkqubo zokuqokelelwa eziphambili, iiyunithi zokuhlela, aUmatshini weGranulator, kunye aIPlastiki Shredder. Inqanaba ngalinye kwinkqubo libalulekile ekuguquleni inkunkuma ibe yipellets eziphinda zisetyenziswe, ukwenza iUmatshini wokuRecycle yePlastikingempumelelo kakhulu. Ngokwedatha yemarike yamva nje,Ukungeniswa kwezinto ezilahliweyo kwe-PET kufikelele phantse kwiitoni ezingama-251,000 ngo-2024.
| Udidi | Iinkcukacha-manani / iNkcazelo yoMkhwa |
|---|---|
| Ukungeniswa ngaphandle kwe-PET Scrap (2024) | Iitoni ezingama-250,961, phantse i-49% yezinto ezilahliweyo zizonke ezisuka kumazwe angaphandle |
Izinto eziphambili zokuThatha
- Oomatshini beplastiki bokurisayikilishasebenzisa inkqubo yesinyathelo-nge-nyathelo kuquka ukuqokelela, ukuhlenga, ukukrazula, ukuhlamba, ukwahlula, ukukhupha, kunye ne-pelletizing ukuguqula inkunkuma ibe yiplastiki enokuphinda isetyenziswe ngokufanelekileyo.
- Ubuchwephesha be-Smart obufana nokuhlela okuqhutywa yi-AI kunye neenkqubo zokuvasa eziphucukileyo ziphucula ukuchaneka kohlaziyo, ukunciphisa inkunkuma, kunye nokunyusa umgangatho weeplastiki ezisetyenzisiweyo.
- Oomatshini abatsha bokurisayikilisha bonga amandla kunye nokunciphisa ukukhutshwa kwezinto ezikhutshwayo, okwenza inkqubo yokuphinda kusetyenziswe iplastiki izinzileyo kwaye ingabizi kakhulu kwixesha elizayo.
Inkqubo yoomatshini bePlastiki yokuRecycling kunye neMicimbi ephambili
Iinkqubo zokuQokelelwa
Iinkqubo zokuqokelela zenza indawo yokuqala kuyo nayiphi na iPlastiki yokuRecycling. Ezi nkqubo ziqokelela inkunkuma yeplastiki ezindlini, kumashishini, nakwiindawo zikawonke-wonke. Izixeko ezininzi ngoku zisebenzisa imigqomo ehlakaniphile kunye nokulandela umkhondo wedijithali ukunyusa amaxabiso okuqokelela.Izixhobo zedijithali zinceda abaqhubi babone idatha yexesha langempela, oku kuthetha ukuba banokuphendula ngokukhawuleza kwiimigqomo ezipheleleyo okanye ii-pickup eziphosiweyo.
Ingcebiso: Uqeqesho lwabaqokeleli benkunkuma kunye neenkqubo zokuvuza kunokwenza ukuba ingqokelela isebenze ngakumbi kwaye igcine inkunkuma yeplastiki ingangeni kwindawo yokulahla inkunkuma.
Eminye imiba ephambili ephucula ukusebenza kwenkqubo yokuqokelela ibandakanya:
- Ingxelo yenkcitho yexesha langempela kunye nokuqokelela idatha ezenzekelayo.
- Ukubeka iliso kwindlela yokusebenza kusetyenziswa izikhombisi eziphambili ezifana nokugqiba kunye nexesha lokuphumla.
- Uqeqesho lwabasebenzi malunga nokusebenza koomatshini kunye nokhuseleko.
- Amaqhinga okonga amandla, njengokusebenzisa izixhobo ezisebenzayo kunye nokugcinwa rhoqo.
Umthetho nawo udlala indima enkulu. Imithetho ngoku ifuna isixa esithile somxholo osetyenzisiweyo kwiimveliso, nto leyo etyhala iinkampani ukuba ziqokelele iplastiki eninzi ukuze isetyenziswe kwakhona.
IiYunithi zokuhlela
Iiyunithi zokuhlela zahlula iiplastiki ngokohlobo, umbala, kunye nomgangatho. Eli nyathelo libalulekile kuba iiplastiki ezahlukeneyo zidinga iinkqubo ezahlukeneyo zokurisayikilishwa. Iiyunithi zokuhlela zanamhlanje zisebenzisa iilaser kunye ne-AI ukuskena kunye nokuhlela iiplastiki ngesantya esiphezulu. Ngokomzekelo, iinkqubo zokuhlela nge-laser zinakoscan ukuya kuthi ga kwi-860,000 spectra ngomzuzwana, okwenza kube lula ukuhlenga iiplastiki ezimnyama ezinobuqili. Ii-detectors ze-FT-NIR ngoku zihlala kwiiyure ze-8,000 phakathi kweempazamo, oku kuthetha ukuba ixesha eliphantsi lokunciphisa kunye nokuhlelwa ngokuchanekileyo.
| Ukuhlelwa kweNkqubo yokuHlanganiswa | Inkunkuma yePlastiki eyahluliweyo (kg ngommi ngamnye) |
|---|---|
| Ukwahlukaniswa kweposi kuphela | 6.2 |
| Ingqokelela yeCurbside kuphela | 5.6 |
| Ukudityaniswa kokwahlulo lwesithuba + curbside | 7.6 - 8.0 |
| Ingqokelela yeCurbside + izisa iindawo | 3.5 |
Amazwe asebenzisa imigaqo-nkqubo engqongqo yokwahlulwa kwemithombo, njengoMzantsi Korea,bahlaziye ukuya kuthi ga kwi-70% yenkunkuma kamasipala. Iiyunithi zokuhlela ezikwinqanaba eliphezulu nge-AI kunye netekhnoloji ekufutshane ne-infrared inokufikelela ngaphezulu kwe-90% yokuchaneka, okonyusa umgangatho kunye nesivuno seeplastiki ezisetyenzisiweyo.
IiShredders kunye neeGranulators
I-Shredders kunye ne-granulators ziqhekeza izinto ezinkulu zeplastiki zibe ngamaqhekeza amancinci. Oku kwenza ukuba kube lula kuMatshini wokuRisayikilishwa kwePlastiki ukucubungula imathiriyeli kumanyathelo amva. Abanini-zithuthi kufuneka bagcine iincakuba zibukhali kwaye bondle umatshini ngesantya esithe nkqi ukunqanda ijem. Ukususa ungcoliseko phambi kokusikwa kukwanceda ukuba umatshini uhlale ixesha elide.
Ezinye iindlela ezilungileyo zokusebenzisa i-shredders kunye ne-granulators ziquka:
- Ukugcinwa rhoqo kunye nokuhlolwa kwe-blade.
- Izinto zokuhlamba kwangaphambili ukunciphisa ukunxiba.
- Ukugcina umyinge wesondlo ohambelanayo.
- Ukulawula uthuli nengxolo yokhuseleko.
- Abaqhubi boqeqesho ukuze babone kwaye balungise iingxaki ngokukhawuleza.
Imilinganiselo yokusebenza efana nesantya sokugqiba, ukusetyenziswa kwamandla, kunye nomgangatho wemveliso inceda abaqhubi bagcine aba matshini besebenza kakuhle.
Iinkqubo zokuhlamba
Iinkqubo zokuhlamba zicoca iplastiki ekrazukileyo. Basusa ubumdaka, iilebhile, kunye nokutya okushiyekileyo okanye imichiza. Iplastiki ecocekileyo kulula ukuyigalela kwakhona kwaye yenza iimveliso ezingcono. Uphononongo lubonisa ukuba ukuhlamba ngamanzi abandayo okanye ashushu, ngamanye amaxesha ngama-agent okucoca, kunokususa ukungcola okuninzi. Emva kokuhlamba, ukomisa kuzisa umswakama phantsi kwe-3% okanye ngaphantsi, okulungele ukuqhutyelwa phambili.
| Indlela yokuvasa | UkuSebenza kokuSuswa okungcolileyo | I-Melt Flow Index (MFI) Ukuguquguquka | Iipropati zoomatshini (I-Ductility) | Amanqaku |
|---|---|---|---|---|
| Ayihlanjwanga (rPPu) | Akukho nanye | Ukwahluka okuphezulu | Ubude obuphantsi ngexesha lekhefu | Izinto ezingcolisayo zibangela ukuthotywa |
| Ukuhlamba ngamanzi abandayo (rPPcw) | Kubalulekile | Ukwahluka okuncitshisiweyo | Uphuculo oluncinci lwe-ductility | Ukonga amandla |
| Ukuhlamba ngamanzi ashushu (rPPhw) | Phezulu | Kufana nokuhlamba okubandayo | Uphuculo oluncinci lwe-ductility | Xa kuthelekiswa nokuhlamba okubandayo |
| Amanzi ashushu + iiarhente (rPPhwca) | Phezulu | Kufana nokuhlamba okubandayo | Uphuculo oluncinci lwe-ductility | Xa kuthelekiswa nokuhlamba okubandayo |
Iinkqubo zokuhlamba ezidibanisa amanzi kunye nokomisa umoya kunokuphucula umgangatho kunye nokuqhubekeka kweeplastiki ezisetyenzisiweyo.
Ukwahlula iTekhnoloji
Itekhnoloji yokwahlulahlula icokisa umjelo weplastiki ngakumbi. Ezi nkqubo zisebenzisa iindlela ezinje ngokuhlela nge-infrared, ukuphaphatheka, kunye neenkqubo zekhemikhali ukwahlula iiplastiki ngoxinaniso okanye ukwenza imichiza.Iinkampani ezifana ne-Dow kunye ne-SABIC zisebenzisa ukuhlelwa okuphambilikunye nezongezo ezihambelanayo ukugcina umgangatho weplastiki esetyenzisiweyo uphezulu. Ukuhlelwa okuqhutywa yi-AI kunye nokuhlanjululwa okusekelwe kwi-solvent kukwanceda ukususa izinto ezingafunekiyo.
| Uhlobo lweReferensi | Inkcazo | Igalelo ekuthembekeni |
|---|---|---|
| Amanqaku oPhando | Izifundo zokudada, ukuhlelwa komoya, kunye nokwahlula ukuxinana | Nika idatha yovavanyo yeendlela zokwahlula |
| Amalungelo awodwa omenzi wechiza | Iinkqubo zobunini zokwahlula iplastiki | Qinisekisa ukucocwa okusebenzayo |
| Iinkqubo zeNkomfa | Ukuqhubela phambili kuhluzo lokunyibilika kunye nokuhlelwa okuzenzekelayo | Phucula ukuchaneka kokuhlelwa kunye nomgangatho |
| Iindlela zokuchongwa kweSpectral | Ukukhutshwa kwe-infrared kunye ne-laser-induced emission | Yenza ulungelelwaniso olukhawulezayo, oluthembekileyo |
| Iingxelo zoShishino | Ubungqina obusebenzayo bokwenziwa kwenkqubo | Xhasa usetyenziso lwehlabathi lokwenyani |
Ezi teknoloji ziqinisekisa kuphela uhlobo oluchanekileyo lweplastiki oluqhubela phambili kwinqanaba elilandelayo, elingundoqo ekwenzeni iimveliso ezihlaziyiweyo ezikumgangatho ophezulu.
Extrusion Units
Iiyunithi ze-Extrusion ziyanyibilika kwaye zimise ngokutsha iplastiki ecociweyo ibe yifomu entsha. Umatshini wokuRecycling wePlastiki usebenzisa ubushushu kunye noxinzelelo lokutyhala iplastiki ngokubumba, ukwenza imicu emide okanye amaphepha. Ii-extruders ezintsha zisebenza ngakumbi kuneemodeli ezindala. Umzekelo, oomatshini abatsha banakokhulisa imveliso ngaphezulu kwe-36%kunye nokusetyenziswa kombane okuphantsi, okokonga imali namandla.
| Metric | Extruders Old | Extruders ezintsha | Uphuculo (%) |
|---|---|---|---|
| Imveliso (iitoni/ngosuku) | 11 | 15 | 36.4 |
| Umda weGalelo (iiyunithi) | 6126.9 | 6881.3 | +754,4 |
Itekhnoloji ye-extrusion ephezulu igcina iplastiki yomelele, nasemva kwemijikelo emininzi yokurisayikilisha. Oku kuthetha ukuba iimveliso ezisetyenzisiweyo zinokuhlala ixesha elide njengezo zenziwe ngeplastiki entsha.
IiYunithi zokuPelletizing
Iiyunithi zePelletizing zisika iplastiki ekhutshiweyo ibe yipellet encinci, efanayo. Ezi pellets kulula ukuthutha kunye nokusetyenziswa ekwenzeni iimveliso ezintsha.Ukusebenza kwePelletizing kuhlala kufikelela ngaphezulu kwe-90%xa abaqhubi belawula ukufuma kunye nesantya somatshini.
| Isampuli yokutyisa | Umxholo wokufuma | Die Diameter | Isantya somatshini (rpm) | Ukusebenza kakuhle kwePelletizing |
|---|---|---|---|---|
| X1 | 7% | 3 mm | 75 | 94.0% |
| X2 | 7% | 3 mm | 75 | 93.2% |
| X3 | 7% | 3 mm | 75 | 92.1% |
Abasebenzisi banokuhlengahlengisa useto olufana nenqanaba lemveliso kunye nomgama weemelaukufumana owona mgangatho ubalaseleyo wepellet. Ukusebenza okuphezulu kwepelletizing kuthetha ukuba inkunkuma encinci kunye nezinto ezisebenzisekayo kwiimveliso ezintsha.
Izinto ezintsha koomatshini bokurisayikilisha bePlastiki ngo-2025
Ukuhlela ngobuchule kunye noManyano lwe-AI
Ukuhlela ngobuchule kuyitshintshile indlela izibonelelo zokurisayikilisha ezisebenza ngayo. Iinkampani ezininzi zisebenzisa ngokuumbono wekhompyuter, ukufunda okunzulu, kunye ne-hyperspectral imagingkwiinkqubo zabo zokuhlela. Ezi zixhobo zinceda iirobhothi ukuba zibone izinto ezinokuphinda zisetyenziswe, zicwangcise iintshukumo zazo, kwaye zihlele iiplastiki ngokuchaneka okuphezulu. Iimodeli zokufunda nzulu zinokuxela kwangaphambili iintlobo zenkunkuma kwaye zincede kucwangciso.
- Iingalo zerobhothi zisebenzisa i-hyperspectral imaging ukulungelelanisa ukubamba kwazo, ukwenza ukuhlenga kube kuchaneka ngakumbi.
- Uthungelwano lweNeural kunye nokufunda koomatshini kunceda uqikelelo lwemveliso yenkunkuma, ukuze amaziko acwangcise ngcono.
- Ii-algorithms ezinje ngehlathi elingacwangciswanga kunye noomatshini be-vector yenkxaso baphucula ukuhlenga-hlengiswa, nokuba kuncinci kwedatha.
Imizekelo yokwenyani ibonisa impembelelo. I-HERA yase-Italy isebenze ne-IBM ukongeza i-AI kwinkqubo yabo yokuhlela. Oku kukhokelele kumazinga aphezulu okurisayiklishwa kunye nomsebenzi ongaphantsi wezandla. EJapan nase-US, iirobhothi ezine-AI zihlela inkunkuma zisebenzisa izinzwa kunye neekhamera. Ezi robhothi zibiza phakathi$250,000 yaye $500,000nganye, kodwa izibonelelo ezinkulu zidla ngokubona imbuyekezo kwiminyaka emi-5 ukuya kweli-10 ngenxa yokonga kwabasebenzi kunye nokuhlelwa ngcono. Imigqomo ehlakaniphile kunye nezivamvo zikwanceda ngokunciphisa ukuba iilori zifuna kangaphi ukuqokelela inkunkuma, ukonga imali kunye nexesha.
Ubuchwephesha bokuhlamba kunye nokwahlula okuPhezulu
Iinkqubo zokuhlamba kunye nokwahlulabaye baba krelekrele kwaye bathembeke ngakumbi. Oomatshini bokuhlamba banamhlanje bayasetyenziswaabenzi boluvo kunye ne-automationukulawula ukucoca kunye nokomisa. Oku kugcina inkunkuma yeplastiki icocekile kwaye ilungele inyathelo elilandelayo. Ukubeka iliso ngexesha lokwenyani kunceda abaqhubi babone iingxaki kwangoko kwaye bagcine inkqubo isebenza kakuhle.
- I-spectroscopy ekufutshane ne-infrarediiplasitiki zeentlobo ezifana ne-HDPE ngokucoceka okuphezulu.
- Izinto ezihambelanayo ziphucula umgangatho weeplastiki ezisetyenzisiweyo.
- Ukuhlanjululwa okusekelwe kwi-solvent kususa ukungcola okunzima kunye namavumba.
- Ukuhlaziywa kweekhemikhali, njengepyrolysis, kunceda ukuphatha iiplastiki ezixutywe okanye ezingcolileyo.
Iindlela zokwahlula umxhuzulane, njenge-sink-float kunye ne-hydrocycloning, zahlula iiplastiki ngokuxinana. Ubuchule obutsha, obufana ne-microwave irradiation, zenza ezi ndlela zibe ngcono. Izinzwa ze-Optical kunye ne-AI yokuqatshelwa komfanekiso wonyusa ukuchaneka kokuhlelwa, ukunceda ukufikelela kwiziboneleloukuya kuthi ga kwi-95% ubunyulukwiipolima ezisetyenzisiweyo.
UkuSebenza kwamandla kunye noZinzo
Ukusebenza kakuhle kwamandla ngoku kuyinjongo ephezulu kuwo wonke uMshini wokuRecycling yePlastiki. Uphando oluvela kwiLebhu yeSizwe yaMandla aVuselelekayo lubonisa ukuba iindlela ezintsha zokurisayikilisha zisebenzisa amandla amancinane kwaye zidale iigesi ezimbalwa ze-greenhouse. Izinto zabo zihamba ngesixhobo soShishino kunceda iinkampani zilandele ukusetyenziswa kwamandla kunye nokukhutshwa, okwenza kube lula ukufumana iindlela zokonga amandla.
Iinkqubo ezidityanisiweyo zokurisayikilisha ngoku zifikelela kumazinga awonga amandla75%. Olu phuculo luvela kwiinkqubo ezingcono zokwahlula kunye noyilo lomatshini olukrelekrele. Uphononongo lomjikelo wobomi lubonisa ukuba ukusebenzisa amandla ahlaziyekayo ekusetyenzisweni ngokutsha kunokunciphisa iimpembelelo zokufudumala kwehlabathi nangakumbi. Ezi nkqubela phambili zinceda ukuqhubela ishishini leplastiki kwikamva elizinzileyo.
A Umatshini wokurisayikilisha wePlastikiisebenzisa ingqokelela, ukuhlela, ukukrazula, ukuvasa, ukwahlula, ukukhupha, kunye nepelletizing ukuguqula inkunkuma ibe yimveliso entsha. Inkqubela phambili yamva njeukurisayikilishwa kweekhemikhalikunye neenkampani zokunceda ukuhlenga kakuhle zibuyise iiplastiki ezikumgangatho ophezulu. Olu tshintsho lwenza ukuba ukurisayikilisha kusebenze ngakumbi kwaye kuxhase ikamva elicocekileyo neliluhlaza lomntu wonke.
FAQ
Zeziphi iiplastiki ezinokusebenza ngomatshini wokurisayikilisha ngo-2025?
Oomatshini abaninzi baphatha i-PET, i-HDPE, i-LDPE, i-PP, kunye ne-PS. Ezinye iimodeli eziphucukileyo zisenokwenza iiplastiki ezixubeneyo okanye ezimdaka zisebenzisa itekhnoloji entsha yokwahlula.
Qaphela: Soloko ujonga incwadana yemigaqo yomatshini uluhlu olupheleleyo lweeplastiki ezamkelweyo.
Iisistim ezihlakaniphile zokuhlela zikunceda njani ukurisayikilisha?
Ukuhlela ngobuchule kusebenzisa i-AI kunye nezivamvo. Ezi zixhobo zibona iiplastiki ezahlukeneyo ngokukhawuleza. Bakhuthaza ukuchaneka kokuhlelwa kwaye banciphise iimpazamo. Amaziko afumana imathiriyeli ehlaziyiweyo, ekumgangatho ophezulu.
Ngaba oomatshini bokurisayikilisha beplastiki bawonga amandla ngoku?
Ewe! Oomatshini abatsha basebenzisa amandla amancinci. Baneemoto ezingcono kunye nolawulo oluhlakaniphile. Amaziko amaninzi ngoku alandelela ukusetyenziswa kwamandla ukonga imali kunye nokukhutshwa okuphantsi.
Ixesha lokuposa: Jun-24-2025