5 Hidden Costs in a Take Out Robot Quote for Injection Molding Machines

The quotation shows you an arm. What it does not show you is the rigging, the gripper, the plant air, the handshake with your machine and the stroke model you will regret. Five items, and every one of them lands as a line item later.

Mr. Chen, Technical Director at ROBOT (Ningbo) Intelligent Technology Co., Ltd.|Published 2026-11-10|Updated 2026-11-10|Checked against our published SPRE specifications

The five, in one line each

  1. Installation, rigging and commissioning – a 228 to 320 kg arm is a rigging job with a crane slot.
  2. The gripper and the rest of the end-of-arm tooling – the 6 kg rating already includes it, so tooling gets priced twice.
  3. Plant air and electrical works – 5 to 7 kgf/cm2, 1.0 to 1.5 NL per cycle and AC 220 V at 12 A are cell infrastructure.
  4. The machine handshake and cell integration – the EUROMAP interface, guarding and cell downtime are work no arm line contains.
  5. The stroke model bought for reach you never use – take-out time runs from 1.7 to 2.1 seconds, paid for on every cycle.

Most take out robot quotations are honest documents, and that is exactly why they are dangerous. They show the arm, the model class, the axes, the payload and the payment terms, and they are careful to say that everything else is quoted separately. Nothing on it is false. It is just incomplete in a way that becomes expensive after the order is signed and the arm is on the floor with nothing to connect it to.

I have sat on both sides of this. As a technical director I read the specification of every quotation that reaches my desk; as a purchasing manager you need a number you can defend in a meeting. What follows is the teardown of that quote against the specifications we publish for the SPRE take-out robot series, so the five missing costs can be priced before the order rather than after it.

Hidden cost 1: installation, rigging and commissioning

What the quotation shows: a robot, a model class and a delivery date. What it hides: that this thing weighs 228 kg to 320 kg net depending on model and axis count, and arrives as a floor-mounted column with a long transverse beam. What it costs: the crane, the rigging crew, the floor space, the alignment, the commissioning days. How to price it: ask for the installation scope as a written list before comparing quotations.

Our published net weights run 228 kg for the 3-axis 700 I, 248 kg for the 3-axis 900 I and 298 kg for the 3-axis 1100 I, with the 5-axis versions 20 to 22 kg heavier again. Those numbers tell you which crane you need and whether the cell fits the door. Because a 320 kg arm arriving next to a machine that cannot be lifted over is a cell design problem rather than an installation problem, it is discovered late unless somebody asks for the weight early.

How we handle it: installation, commissioning and operator training are quoted separately on purpose. We would rather show you the line than hide it in a headline figure, because a robot that arrives and cannot be connected is the most expensive line item of all.

Hidden cost 2: the gripper and the rest of the end-of-arm tooling

What the quotation shows: a payload figure. What it hides: that the figure already includes the tooling. What it costs: a second tooling line, a custom mould job and a possible retrofit. How to price it: read the payload definition before the price, and quote the tooling separately from the arm.

Because the published maximum load of 6 kg includes the gripper on every model in the series, a 6 kg rating is not 6 kg of part. On a light-part line the gripper is often the heaviest single item the robot carries, so the practical working load is whatever the gripper takes from the rating. Two consequences buyers rarely price: the tooling is engineered for the part and the mould, so it is a custom item, and a gripper heavier than the application needs can push the arm past its duty point on a part that weighs nothing.

Hidden cost 3: plant air and electrical works

What the quotation shows: a power supply specification. What it hides: that the specification is a demand on your plant, not a description of the robot. What it costs: a compressor upgrade, a distribution board change, and the installation labour that goes with both. How to price it: get the consumption figures and check them against the machines already on that header.

Our published specification is a working air pressure of 5 to 7 kgf/cm2, air consumption of 1.0 NL per cycle on the 3-axis and 1.5 NL on the 5-axis, and a power supply of AC 220 V plus or minus 10 percent, 12 A, 50/60 Hz, single phase. Modest for one robot, not modest for a plant running ten machines off one compressor, because a cell cycling every few seconds pulls air continuously, and a marginal compressor is where a take-out robot ends up waiting.

The number that gets missed: the control cabinet. A quotation that carries the arm specification rarely carries an ingress requirement for the cabinet, and the enclosure protection standard here is the IP code in IEC 60529:1989. A dusty plant, a wash-down area and a chilled warehouse are three different cabinet requirements, cheap to state now and awkward to change later.

Hidden cost 4: the machine handshake and cell integration

What the quotation shows: the robot’s own controls. What it hides: that the robot has to talk to an injection moulding machine that already has a control system, its own safety circuit and its own sequence. What it costs: interface engineering, guarding, and the cell downtime that comes with commissioning. How to price it: name the interface standard in the enquiry and let each supplier quote the same scope.

The machine-to-robot interface is defined in the EUROMAP family, where EUROMAP 79 covers the interface between the injection moulding machine and the robot, and the electrical safety side of the cell sits under machinery electrical practice such as IEC 60204-1:2016. In Europe the wider frame is the Machinery Directive, recorded in the EUR-Lex text of Directive 2006/42/EC; in North America the equivalent robot safety work sits with A3, which maintains the R15 series.

Because a robot standing alone at a machine and a robot handing parts to central conveying are different scopes of supply, a quotation that does not state the integration scope cannot be compared with one that does. Add an in-mould labelling cell or a vision check and the scope grows again. We never let those scopes be compared as one line.

Hidden cost 5: the stroke model bought for reach you never use

What the quotation shows: a model with a reach. What it hides: that reach has a cycle-time price and a mass price attached to it. What it costs: seconds on every cycle and kilograms of steel on the floor. How to price it: compare the published take-out time against your actual cycle target before you accept the model.

Our published minimum take-out times are 1.7 seconds on the 700 I, 1.8 on the 900 I and 2.1 on the 1100 I – a 24 percent increase, explained entirely by how far the vertical axis travels, because the vertical stroke grows from 680 mm to 1080 mm on the 3-axis versions. The payload does not change: all three carry the same 6 kg maximum load. A buyer who assumes a bigger machine means a heavier duty is paying for reach the part does not need, in cycle time.

SPRE single-stage take out robot for injection molding machines, floor-mounted column with long transverse reach beam, AC servo on three axes
SPRE single-stage take out robot, the family whose published specifications this teardown uses. Source: ROBOT (Ningbo) Intelligent Technology Co., Ltd., 2026.
The published SPRE single-stage specifications behind this teardown. Source: our published product data.
Parameter 700 I 900 I 1100 I
Machine tonnage range 90 to 200 t 160 to 320 t 250 to 470 t
Vertical stroke (3-axis / 5-axis) 680 / 540 mm 880 / 740 mm 1080 / 940 mm
Crosswise stroke (single / double arm) 400 / 580 mm 600 / 780 mm 830 / 950 mm
Transverse stroke 1360 mm 1540 mm 1800 mm
Maximum load including gripper 6 kg 6 kg 6 kg
Minimum take-out time 1.7 s 1.8 s 2.1 s
Air consumption (3-axis / 5-axis) 1.0 / 1.5 NL per cycle 1.0 / 1.5 NL per cycle 1.0 / 1.5 NL per cycle
Net weight (3-axis / 5-axis) 228 / 250 kg 248 / 270 kg 298 / 320 kg

One more trap sits in the same column. The published take-out time is the mechanical motion from mould open to part clear, so it excludes injection, cooling and dwell, and it is never a production cycle time. Buyers who compare it with their cycle target are comparing two different things. Our article on take out robot price by payload walks through the model-to-tonnage map, and the payback calculator shows how to test the investment against recovered cycle time.

The comparable quote: eight lines to demand before you compare prices

Two quotations can only be compared line by line, which means the scope has to be written down before the number. This is the list I ask for when a buyer wants a comparison they can defend:

  1. Model class and axis count, named, with the published stroke and payload values.
  2. The stroke table row it is quoted against, and the take-out time that follows from it.
  3. Tooling scope: which gripper, whose design, and what is excluded.
  4. Installation and commissioning scope, in days and in who supplies the labour.
  5. Interface scope: which handshake standard, whose cable, whose responsibility.
  6. Plant requirements: air pressure and consumption, power supply, cabinet ingress.
  7. Delivery, payment terms, and what the warranty covers on site.
  8. Spares list and service response commitment after commissioning.

Send those eight lines to every supplier, in the same order, and the quotations become comparable in a way a headline number never is. If a supplier declines to answer one of them, that is information too.

What we publish, and what we will not print

We publish specifications and we do not publish a price list, and that is a deliberate position rather than a missing page. Every product page in our take-out robot series ends with the same three lines: a full specification table, a payment-terms line reading T/T, L/C, PAYPAL, Western Union, and a request for a quotation. A single number would be wrong for every configuration in the band, and a wrong number is worse than none.

Instead we ask for four inputs: machine clamping tonnage, part weight including the runner, target cycle time, and the machine handshake protocol. Send those four and we return a model recommendation and a written quotation within one business day. We have built plastic injection molding automation equipment since 2004, from hopper dryers and auto loaders to central conveying, on one philosophy: design with perspective, quality controlled to a high standard, service with a warm heart. Send the four numbers to our contact page and the reply will contain the specification, not a teaser.

Questions from purchasing managers

Why is installation not included in a take out robot quotation?
Because it is not the same scope from one factory to the next. Our published SPRE net weights run from 228 kg for the 3-axis 700 I to 320 kg for the 5-axis 1100 I, so the rigging, crane slot and commissioning days are plant-specific. We quote it separately so you can see it, in writing against your purchase order.
Is the 6 kg payload rating for the part or for the gripper?
For the gripper and the part together. Our published maximum load is 6 kg including the gripper on every model, so on a light-part line the gripper is often the heaviest item on the arm. Sizing from part weight alone means oversizing the robot, and oversizing is what shows up as an unquoted cost when the bigger stroke model arrives.
What does a take out robot need from the plant in terms of air and power?
Our published specification is a working air pressure of 5 to 7 kgf/cm2 with air consumption of 1.0 NL per cycle on the 3-axis and 1.5 NL on the 5-axis, and a power supply of AC 220 V plus or minus 10 percent, 12 A, single phase. On a machine cycling every few seconds that is a compressor and an electrical supply sized for the cell, and a quotation listing only the arm has included neither.
Who is responsible for the interface between the robot and the injection molding machine?
It has to be named in the quotation, because it is work. The machine-to-robot interface is defined in the EUROMAP family, where EUROMAP 79 covers the interface between the injection moulding machine and the robot, and the electrical side of the cell falls under IEC 60204-1. If the quotation does not say who supplies the interface, who builds the guarding and who commissions the handshake, the gap shows up as downtime.
We are adding two robots to an existing line. What should we specify first?
Start with the handshake, not the arm. A robot added to a running cell has to talk to a machine that already has its own controls and safety system, and the published stroke, payload and take-out time only tell you whether the arm can do the job once connected. Give us the tonnage, the part weight including the runner, the current cycle time and the handshake protocol, and we return a model recommendation and a written quotation in one business day.

The short version

Before you compare prices, compare the five lines the prices do not contain: installation and rigging, tooling, plant air and electrical, the machine handshake, and the cycle cost of the stroke model. All five can be priced in advance from published specifications, and only a buyer who quotes them explicitly gives you a quotation you can compare. Send us the four numbers and the reply will contain the specification behind every line.

Send four numbers, get a written quotation

Machine clamping tonnage, part weight including the runner, target cycle time, and the machine handshake protocol. You get a model recommendation and a written quotation within one business day, with the specification attached.

Send your numbers to our contact page

Mr. ChenTechnical Director at ROBOT (Ningbo) Intelligent Technology Co., Ltd., established in 2004, specialising in plastic injection molding automation from hopper dryers to servo robot arms, central conveying and turnkey plant planning. Focused on cycle time, uptime and the specifications that matter on the floor.

Mr. Chen on Facebook · Company profile · sales19@nbrobot.com


Post time: Nov-10-2026